Aili Industrial Non-standard Customized Clean Workbench

Match workbench configuration around workpiece, process and installation conditions

When the standard model cannot meet the workpiece size, installation space or process interface requirements, non-standard customization can be carried out according to project conditions. Aili Industrial jointly confirms the effective work area, component matching and acceptance conditions around workpiece size, operation mode, air flow direction, table structure, process interface and control functions, and supports prototype verification and batch project matching.

Features

Customization scope and demand confirmation

Non-standard customization starts with confirming requirements, and the following needs to be clarified:

• Workpiece size, weight and handling methods;

• Installation space, access and maintenance conditions;

• Air flow direction, clean target and detection status;

• Countertop material, load-bearing and process interface;

• Control method, linkage requirements and power supply conditions.

The more complete the requirements are confirmed, the less rework will be required in the subsequent drawing and prototype stages. Clean workbench classification and standard models can be viewed To learn about the clean workbench, please refer to the configuration.

Dimensional design and effective work area

Custom sizing does not mean simply enlarging or shrinking a standard model. The effective working area needs to be determined based on the workpiece position, operating actions and air supply coverage. After the working area is enlarged, the filter area, fan operating point and air flow distribution need to be rechecked.

When designing, the maximum shape of the workpiece, the range of movement of the operating arm, and the placement of the tool should be clearly defined to avoid customizing only according to the shape and size while ignoring the effective protection area. Please refer to the table size and operation matching How does the size of the workbench match the actual operation? learn.

Airflow direction and filter configuration

Horizontal flow or vertical flow can be selected according to the workpiece shape and operation method. The horizontal flow passes through the work area from the rear to the front, which is suitable for workpieces with a relatively open windward surface; the vertical flow supplies air downward from the top, which is suitable for table operations and situations where the height of the workpiece is low.

The selection of airflow direction needs to be confirmed based on workpiece occlusion, operating actions and background conditions. The structural differences between the two airflows can be referred to How to choose between horizontal flow and vertical flow clean workbench? learn.

Filter selection needs to jointly clarify efficiency, size, installation sealing and replacement methods. Related configurations can be found HEPA and ULPA filters , select supporting products based on particle control requirements and system resistance. How to read the filter efficiency report can be found in How to read the test particle size in the filter efficiency report?。

Table structure and process interface

The table material, load bearing and surface treatment can be configured according to process requirements. When it is necessary to install tooling, fixtures or instruments, the fixed hole positions, wiring positions, sockets and accessory interfaces can be communicated.

Special processes may require countertop openings, local reinforcement, anti-static, or special cleaning compatibility. These requirements should be confirmed at the drawing stage. Please refer to the table size and operation matching How does the size of the workbench match the actual operation? learn.

Matching of fan and control system

Match the fan, motor and air duct according to the air supply area, filter resistance and target air speed. After the working area is enlarged or the filter is upgraded, the fan working point needs to be rechecked.

The control functions can be configured as needed with start and stop, speed adjustment, lighting, status display and linkage interfaces. If the equipment needs to be linked with the production line or upper-level system, the control protocol and interface form should be confirmed during the design stage. For partition management of multiple devices, please refer to FFU group control system understanding.

Working principle

After the air is initially filtered, it is sent to the filtration system by the fan, and then enters the work area through the final high-efficiency filter. The horizontal flow model supplies air from the rear to the front, while the vertical flow model supplies air downward from the top. The airflow passes through the operating area and is discharged along the designed path.

Air enters→primary filter→fan supply→end high-efficiency filter→work area air supply→air discharge

The airflow distribution in non-standard work areas needs to be confirmed based on the specific dimensions and internal structure. Personnel movements, tools, and workpieces may change local airflow. The performance of the work area should be checked based on the actual placement and working status.

Technical parameters and configuration

Filter efficiency and work area cleanliness are different indicators, and equipment performance needs to be confirmed through complete machine testing. The difference between cleanliness level and filtration efficiency can be found in What is the difference between cleanliness level and filtration efficiency?。

Application scenarios

Clean benches are mainly used for product protection and do not provide the personnel and environmental protection that biological safety cabinets have. When infectious materials, toxic volatiles, or other hazardous materials are involved, equipment should be selected based on the risk.

Non-standard customization selection and design process

Organize requirements and site conditions

First record the workpiece size, operation method, installation space, access channel and maintenance conditions. Clarify cleanliness goals, testing status and acceptance conditions as input for design and verification.

Confirm effective work area and air flow direction

The size of the work area should be determined based on the location of the workpiece, operating actions and air supply coverage, and cannot be enlarged based on the outer size alone. The air flow direction is selected according to the workpiece shape and operation method.

Drawing confirmation matches parts

Customized solutions need to form drawings to clarify the overall dimensions, installation interfaces, filter layout, fan location and control interfaces. After the drawings are confirmed, prototype or mass production will begin.

Prototype verification and batch delivery

For projects with complex structures or large batches, prototype verification can be arranged to confirm the air flow, filtration effect and installation conditions in the work area. After the prototype is approved, mass production will be carried out according to the confirmed drawings. For extended conditions, please refer to What are the expansion conditions for using independent modules in clean systems? learn.

Clarify acceptance conditions and testing scope

The acceptance conditions of the customized workbench should be agreed upon in the early stages of the project, including detection location, particle size, status and judgment criteria. After installation, the entire machine shall be inspected according to agreed conditions.

Routine maintenance

Clean the countertop, side enclosures and operating area according to process requirements to avoid residues affecting subsequent operations. Countertops made of special materials should be maintained according to corresponding cleaning procedures.

Regularly check filter seals, fan operation and process interface status. Determine the maintenance needs of the terminal filter based on pressure difference, wind speed, cleanliness detection and filter status. After replacement, the installation seal and related performance should be rechecked.

The synergistic advantages of the entire industrial chain of Aili Industry

Aili Industrial has a manufacturing base of approximately 30,000 square meters, covering R&D and manufacturing links such as motors, fans, control systems, sheet metal, air filters, and complete machine assembly.

For non-standard customized clean workbench projects, the size design, structural scheme, filter matching, fan working point, control interface and acceptance conditions can be jointly checked to support prototype verification, non-standard design and batch project matching.

FAQ

What is the difference between non-standard customized and standard models?

Standard models are produced according to fixed specifications, while non-standard customized machines are designed individually according to workpiece size, installation space and process interface. Customization ranges include size, structure, worktop, interfaces and control functions.

What information do I need to provide to customize my workbench?

It is necessary to provide the workpiece size, operation method, installation space, access channel, clean target, detection status and acceptance conditions. The more complete the information, the less design rework is required.

Can I make a prototype first?

For projects with complex structures or large batches, prototype verification can be arranged to confirm the air flow, filtration effect and installation conditions in the work area before mass production.

How long does the customization cycle usually take?

The lead time depends on the customization scope, drawing confirmation time, prototype arrangement and batch quantity, which will be confirmed during project communication.

How to replace the filter on a custom workbench?

The filter replacement method and maintenance access should be confirmed during the design stage to ensure normal replacement and maintenance after installation. Recheck sealing and related performance after replacement.

Non-standard customized clean workbench selection and technical consultation

Clarifying the workpiece size, operation method, installation space, process interface and cleanliness goals will help form a customized solution suitable for actual conditions.

Contact us immediately to obtain product information and technical parameters of non-standard customized clean workbench.

→ Consult the customization range and work area size → Submit workpiece and installation conditions
→ Learn about filtration and fan matching → Communicate prototypes and batch projects

pass Aili Industrial Technology Consulting , communicates product selection and customization needs.

Aili Industry - From core components to complete clean workbench machines, it provides products and technical support for special sizes, process interfaces and equipment matching stations.