Aili industrial single-person single-sided vertical flow clean workbench

Provide local clean air for single operating stations

Aili Industrial's single-person single-sided vertical flow clean workbench adopts a top-filtered, vertically downward airflow form. An operating position is set on the front side of the equipment to provide filtered clean air to the designated work area and reduce the impact of particulate matter in the air on workpieces, parts and operating processes.

The product is suitable for precision parts assembly, electronic component inspection, optical component operation, instrument component assembly and clean operation of non-hazardous materials in the laboratory. The work area size, table height, filtration system and control functions can be configured based on the workpiece size, personnel movements, tool placement and on-site space.

Single-person single-sided vertical flow structure

Top downward air supply

The terminal high-efficiency filter is set above the work area, and the filtered air passes downward through the operation area. When designing, the filter coverage, work area height and table structure are matched together so that the clean air supply covers the operating positions that need to be protected.

When using, workpieces and tools should be placed reasonably to keep the air supply and air discharge paths clear and reduce local airflow changes caused by objects blocking them.

One-sided operation layout

Operators work from the front of the machine, making it easy to arrange tools, materials and workpieces. The single-sided operating structure is suitable for independent workstations and single-sided operation processes. The operating opening and table height can be configured according to the personnel posture and workpiece height.

Single station configuration

The work area is designed around the effective working area of ​​an operator. In addition to the size of the workpiece itself, space for tool placement, fixture installation, material temporary storage, and hand operation should also be reserved when selecting a model.

Features

Fan and filter coordinated matching

Select the fan and motor according to the air supply area, filter resistance and target wind speed of the work area, and configure them in combination with the air duct and static pressure box structure to adapt the air supply system to the actual work station needs.

Aili Industrial has the R&D and manufacturing capabilities for motors, fans and air filters. It can check the drive, air supply and filtration configurations together to support different work area sizes and operation requirements.

stainless steel worktop

The stainless steel countertop facilitates daily cleaning and surface inspection. The size, thickness and support structure can be configured according to the weight of the workpiece, cleaning method and process requirements.

For installation requirements of fixtures, instruments or special workpieces, table openings, wiring and fixed interfaces can be further communicated.

Wind speed adjustment

The wind speed adjustment function can be configured according to process and operation requirements to facilitate equipment debugging and daily use. The wind speed setting should take into account particle control, workpiece characteristics and operation process to avoid excessive airflow affecting light materials or delicate operations.

Lighting and control configuration

Work area lighting, fan start and stop, speed adjustment and operating status display can be configured. According to project management needs, touch screen, filter pressure difference monitoring and related prompt functions can also be communicated.

Maintenance space planning

The structural design takes into account the cleaning of the primary filter, replacement of the terminal filter, fan maintenance and table cleaning, which facilitates subsequent maintenance of the equipment. During installation, corresponding maintenance space should be reserved according to the equipment structure.

Size and function customization

The width, depth, height and overall machine size of the work area can be adjusted according to site conditions, and configured around fan drive, cabinet material, table structure, static electricity control and equipment interfaces.

Working principle

The equipment sends the air into the filtration system through the fan. After passing through the high-efficiency filter at the end, the clean air is sent downward from the top of the work area, and then leaves the operating area according to the designed path.

Air enters→primary filter→fan blower→end high-efficiency filter→vertical downward air supply→air discharge

The clean performance of the work area is determined by filter efficiency, installation seal, air supply speed, air flow organization and actual operating conditions. Damaged filters, blocked air inlet, blocked workpieces, or interference with surrounding airflow may affect the use of the equipment.

Product configuration and technical requirements

The cleanliness of the work area should be confirmed through complete machine testing and cannot be judged solely by filter efficiency.

Application scenarios

Clean benches are mainly used for product protection and do not provide the personnel and environmental protection that biological safety cabinets have. When infectious materials, toxic volatiles or other hazardous substances are involved, appropriate equipment should be selected based on operational risks.

How to choose a single-person vertical flow clean workbench?

Determine the size of the work area according to the workpiece

Clarify the width, depth and height of the workpiece, and take into account the operating allowance for fixtures, instruments, tools and personnel. When placing taller or larger equipment, you also need to check its obstruction of the top air supply.

Determine cleanliness goals based on process

Identify particle size of concern, work area grade and acceptance status. For projects with existing process requirements, the equipment testing conditions should be checked together with the actual operation requirements.

Select a drive solution based on operating conditions

Select the fan and motor based on the length of use, filter resistance, working wind speed and speed adjustment requirements. Long-running work stations can further evaluate the input power of DC or EC configuration under actual working conditions.

Configure additional functions based on workpiece characteristics

For components that are sensitive to static electricity, grounding, anti-static surfaces and static elimination configurations can be communicated; for detection operations that are sensitive to vibration, independent countertops or vibration isolation structures can be evaluated.

Plan installation according to site conditions

Check the handling channels, equipment clearance, air inlet location, power supply and maintenance space. The installation location should minimize the impact of air conditioning outlet, door airflow and frequent movement of people on the work area.

Aili Industrial's synergistic advantages across the entire industry chain

Aili Industrial has a manufacturing base of approximately 30,000 square meters, and its R&D and manufacturing system covers motors, fans, control systems, sheet metal, air filters, and complete machine assembly.

For a single-person single-sided vertical flow clean workbench, Aili Industrial can check the work area size, filter resistance, fan configuration, table structure and control functions under the same project conditions to facilitate standard product selection and non-standard design.

FAQ

What operations are suitable for a single-person single-sided vertical flow clean workbench?

Ideal for small parts assembly, precision inspection, optical component operations and non-hazardous material cleaning operations performed by one person. The specific applicability needs to be judged based on the workpiece structure, cleanliness goals and operational risks.

Can instruments be placed in the work area?

It can be configured according to the size of the instrument and how it is used, but the load bearing, heat generation, vibration and air flow obstruction need to be checked. After larger instruments are placed, the airflow and cleanliness performance of the actual operating position should be checked.

Can DC or EC fans be used?

DC or EC solutions can be matched according to air volume, filter resistance, speed regulation and energy consumption requirements. The specific configuration is confirmed in the technical requirements.

How often do filters need to be replaced?

It should be judged based on the operating environment, usage time, pressure difference, wind speed and cleanliness test results. The primary filter needs to be maintained according to usage, and the relevant performance should be rechecked after the final filter is replaced.

Can the work surface be designed independently?

The independent support table can be evaluated according to the vibration sensitivity, so that the operating table and the air supply equipment structure can be configured separately, and the actual effect can be confirmed based on the on-site conditions.

Can the size and interface be customized?

The work area and overall machine size can be customized according to the workpiece, tooling and on-site space, and the sockets, wiring holes, fixed positions and equipment interfaces can be communicated.

Single-person clean workbench selection and technical consultation

The single-person clean workbench needs to be matched with the workpiece size, operating process, cleaning goals and on-site space. Clarifying the work area size, operating wind speed, filtration configuration, table load capacity and functional requirements will help form a product solution suitable for actual use conditions.

Contact us now to obtain the product information and technical parameters of the single-person single-sided vertical flow clean workbench

Aili Industry - From motors, fans, filters to complete clean workbench machines, it provides products and technical support for precision manufacturing and clean operations.