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Based on the actual working conditions and site conditions, the size, functional sections, fans, filtration and control are jointly designed.
Aili Industrial's non-standard customized air-conditioning boxes are designed to meet air treatment and installation requirements that cannot be met by standard models. The box structure, functional section combination, air inlet and outlet interfaces and control methods can be determined based on the design air volume, external static pressure, filtration requirements, cold and heat sources and on-site space.
Non-standard customization not only involves changes in external dimensions, but also requires checking internal wind speed, component performance, airflow path, maintenance space and transportation conditions. Aili Industry relies on motors, fans, air filters, control systems, sheet metal processing and complete machine assembly capabilities to coordinately match core components with box structures to provide support for project matching.
→ The box size is evaluated according to the space → The functional sections are combined according to the processing requirements
→ The air outlet is matched with the maintenance direction → The control interface is confirmed according to the project
Project status |
Customized concerns |
|---|---|
The length, width and height of the computer room are limited |
Adjust cabinet proportions and component layout based on performance and maintenance requirements |
Original equipment replacement and modification |
Check the original air ducts, water pipes, foundation, power supply and control interfaces |
The air outlet is in a special position |
Evaluate top, side, end, and air supply interfaces based on airflow paths |
Transportation access is restricted |
Evaluate segment size, field connections and sealing methods |
Special function configuration |
Combining filtration, hot and cold treatment and air supply units according to the air treatment process |
Unified purchasing of multiple devices |
Coordinate configuration, interface direction, control method and spare parts specifications |
Customized items |
Main content |
Conditions to be checked |
|---|---|---|
Cabinet size |
Length, width, height and segmented form |
Air volume, head-on wind speed, components and maintenance space |
structural layout |
Horizontal, vertical, ceiling-mounted or other combination directions |
Load-bearing, wind path, installation and transportation requirements |
Functional segment combination |
Filtration, cooling, heating, humidification, air supply and maintenance |
Inlet and outlet air conditions, loads and cold and heat sources |
Air inlet and outlet interface |
Air outlet location, size and connection form |
Air duct direction, air flow path and resistance |
Filter configuration |
Grade, size, installation and replacement methods |
Air conditions, filtration division and maintenance requirements |
Fans and motors |
Type, working point and speed adjustment method |
Air volume, static pressure, power supply and operating mode |
Pipework and drainage |
Connection side, drain outlet and necessary water seal |
Pipe space, pressure and drainage conditions |
Materials and insulation |
Box board, inner surface and insulation configuration |
Using environment, temperature difference and cleaning requirements |
control system |
Start and stop, speed regulation, monitoring, alarm and linkage |
Control logic, signals and communication interfaces |
Each customization needs to be evaluated based on performance, structure and manufacturing conditions, and the confirmed technical solution shall prevail.
Aili Industrial has the capabilities of motor manufacturing and independent research and development and production of fans. It can check the fan working point according to the target air volume, internal resistance of the unit, external static pressure and speed regulation requirements.
When the box size or air path changes, the impact on the fan inlet conditions and operating performance can be evaluated simultaneously, reducing the matching deviation caused by just adjusting the shell size.
Relying on its air filter manufacturing capabilities, Aili Industrial can jointly confirm the filtration grade, size, resistance, sealing and extraction direction with the air conditioning box structure.
For projects with special installation spaces, the configuration can be evaluated based on the filtration area, air volume and maintenance methods, and subsequent consumable specifications can be clarified simultaneously.
Aili Industrial has sheet metal processing and complete machine assembly capabilities, and can implement on-site dimensions, functional sections, air outlets, access doors and pipe connections into structural drawings.
During the design phase, component installation, segmented connections, sealing, insulation and maintenance conditions are simultaneously considered to facilitate the implementation of processing and assembly links according to the confirmed plan.
Aili Industrial has the ability to develop control system software and hardware, and can communicate start and stop, speed regulation, temperature and humidity adjustment, filter pressure difference prompts and abnormal alarms according to project needs.
When it is necessary to connect to an existing system, external signals, communication protocols, operating permissions and linkage sequences can be checked in advance to clarify interfaces and supply boundaries.
Relying on the R&D and manufacturing cooperation between Suzhou and Guangde, we can coordinate technology selection, control development, component production, sheet metal processing, complete machine assembly and testing.
Multiple non-standard equipment projects can uniformly check the configuration list, interface direction, drawing version and spare parts requirements to facilitate project delivery and subsequent maintenance.
Requirement confirmation: Provide project working conditions, site dimensions, interface drawings and operation requirements.
Selection evaluation: Check the air volume, static pressure, cooling and heating load, filtration configuration and component layout.
Plan confirmation: Clarify the appearance, functional segments, maintenance methods, control interfaces and scope of supply.
Drawing confirmation: Check the dimensions, air outlets, pipes, sections and installation conditions.
Manufacturing and testing: organize production according to the confirmed plan, and complete the agreed inspections and tests.
Delivery package: Provide installation interface information, component information and maintenance instructions as agreed.
Parameter items |
What needs to be provided or confirmed |
|---|---|
Usage scenarios |
Industry, service area, system purpose and operation period |
Air parameters |
Design air volume, external static pressure, fresh return air ratio |
Temperature and humidity conditions |
Air inlet status, target air supply status and load data |
Hot and cold source |
Water temperature, flow or other available energy conditions |
Filtering requirements |
Efficiency level, filter location and maintenance methods |
Installation space |
Available length, width, height, foundation, load-bearing and maintenance channels |
Interface information |
Air ducts, water pipes, drainage, power and control interfaces |
Shipping conditions |
Door openings, elevators, passages and on-site assembly restrictions |
Verification requirements |
Agree on test items, working conditions and data requirements |
New factory building supporting facilities: Determine the equipment configuration according to the machine room, air duct and air treatment requirements.
**Clean room project: **Coordinate filtration division of labor, hot and cold treatment and terminal air supply equipment.
**Original equipment update: **Evaluate replacement options based on original interfaces, loads and space.
**Space-restricted projects: **Comprehensive check of box, transportation, takeover and maintenance requirements.
**Batch equipment procurement: **Unify technical configurations, drawings and interfaces to facilitate project management.
Non-standard air conditioning boxes can be selected together with other clean air products of Aili Industry according to system needs:
The FFU fan filter unit
checks the circulating air supply task, filter configuration and control method.
of HEPA/ULPA air filters according to the installation location.
Confirm the efficiency, air volume, resistance, size and sealing structure
The high-efficiency air supply outlet
is matched with single outlet air volume, quantity, air duct interface and on-site installation conditions.
Dimensions can be used for preliminary evaluation, and air volume, static pressure, air handling requirements and interface conditions need to be provided to determine components and internal layout.
It can be evaluated, but it is necessary to check the original equipment performance, actual load, cold and heat sources, filtration resistance and control method at the same time to confirm that the new equipment matches the existing system.
Can be evaluated based on access and installation conditions. The plan needs to clearly define the segment locations, connection structures, sealing methods and on-site assembly work scope.
On-site drawings can be submitted for evaluation, and the turning air path, component installation, resistance, structure and maintenance space need to be checked. Feasibility cannot be determined based on appearance alone.
We can jointly confirm according to the project requirements, and combine the filter, fan, control and complete machine manufacturing capabilities to clarify the technical configuration and scope of supply.
It needs to be determined based on the complexity of the plan, drawing confirmation, component configuration, order quantity and production arrangement. The specific delivery date is confirmed at the plan and order stages.
Existing installation drawings, original equipment data or special working conditions requirements can be submitted to Aili Industrial for joint verification. Clarifying air volume and static pressure, air treatment goals, site dimensions and interfaces will help determine implementable equipment solutions.
Contact Aili Industrial immediately to obtain non-standard air conditioning box selection and customization support.
→ Submit installation dimensions and interface drawings → Consult functional segments and filtering configurations
→ Communicate about original equipment replacement and system matching → Understand prototypes and mass customization solutions
Aili Industry - From motors, fans and filters to sheet metal, control and complete machine assembly, it provides collaborative manufacturing and technical support for non-standard air treatment equipment.
