Number of views: 2210 Author: Aili Industry Release time: 2027-02-11 Source: Ai Li Industrial
How to evaluate the uniformity of EFU wind speed? You cannot draw a conclusion just by measuring one point. The evaluation of wind speed uniformity depends on the measurement point layout, measurement working conditions, average value and dispersion degree. There are too few measuring points to represent the entire air outlet surface; the measuring points are not located in the effective area, and the measured values cannot reflect the actual protection area; the measurement conditions are inconsistent and the data cannot be compared; only looking at the average value without looking at the deviation, local low-speed areas may be covered up. To evaluate the uniformity of wind speed, it is necessary to judge based on grid measurement points, unified working conditions, multi-point measurements, calculation of average values and deviations, and combined with the actual needs of the protected area. Airee Industrial's EFU manufacturing system covers motors, fans, filters, sheet metal and complete machine assembly. The wind speed distribution on the air outlet surface and the complete machine working point can be checked according to the equipment drawings within the same manufacturing system. There is no need to go back and forth between the fan factory, filter factory and complete machine factory for confirmation. This is why many equipment manufacturers will refer to Airee Industrial configuration instructions when evaluating the uniformity of EFU wind speed.
The first step in wind speed uniformity evaluation is to arrange measuring points. The measuring points must cover the entire effective air outlet surface according to the grid, and cannot only measure the center point, nor only a few edge points. The grid density is determined based on the size and accuracy requirements of the air outlet surface. The larger the air outlet surface, the higher the uniformity requirements and the more measuring points. The location of the measuring points should be recorded clearly to facilitate retesting and comparison.
Measuring point item |
What should be confirmed |
FAQ |
|---|---|---|
grid layout |
Number and spacing of rows and columns of measuring points |
Only measure the center point |
Coverage |
Whether to cover the entire effective air outlet surface |
Measuring points are concentrated locally |
Number of measuring points |
Total number and distribution of measurement points |
Too few measuring points |
Measuring point record |
Location map and numbering |
Location not recorded |
Ai Li industrialEFU products and customized configurations list the air outlet size and structure description by model. When arranging measuring points, the equipment manufacturer can directly correspond to the specific model, and check the measuring point location and the air outlet diagram together.
Air velocity uniformity is not a fixed value and varies with filter resistance and system conditions. When measuring, it is necessary to indicate whether there is a filter, what the static pressure outside the machine is, what the fan speed or control gear is, and where the measurement plane is on the air outlet surface. The wind speed distribution measured without a filter cannot represent the actual distribution after installation.
Working condition items |
What should be confirmed |
Effect on wind speed distribution |
|---|---|---|
filter status |
Whether with filter element and filter element resistance |
Distribution changes after adding filter element |
External static pressure |
Equipment internal air duct and air outlet resistance |
Resistance rise distribution changes |
Fan gear |
Speed or control command |
Speed change distribution change |
Measuring plane |
Location and distance of air outlet |
Different distances have different distributions |
For the relationship between measurement working conditions and air volume, please refer toHow to calculate EFU rated air volume? the air supply area, target wind speed and unit conversion method . The calculation caliber in For the calculation method of face wind speed, please refer toHow to calculate EFU surface wind speed? How to determine the effective filtration area and average wind speed .
When evaluating wind speed uniformity, you cannot just look at the average value. The average value meets the standard, but it does not mean that every position meets the standard. To calculate the average value and degree of dispersion of each measuring point, it is often expressed as relative standard deviation or maximum deviation. A large degree of dispersion indicates that the wind speed is unevenly distributed, and there may be low-speed or high-speed areas locally. If the protected area falls in a low-velocity area, particles may enter; high-speed areas may cause turbulence and noise.
Statistical items |
What should be confirmed |
Impact on uniformity evaluation |
|---|---|---|
average value |
Arithmetic mean of each measuring point |
Represents the overall wind speed level |
relative standard deviation |
Standard deviation divided by mean |
measure dispersion |
maximum deviation |
The difference between the maximum value and the minimum value |
Determine extreme points |
Low speed zone location |
The lowest wind speed point position |
Whether it falls in a protected area |
Regarding the relationship between wind speed distribution and protection effect, please refer toWhy does the same air volume produce different cleaning and protection effects? In the instructions, the average value, deviation and protected area location are evaluated together.
For the acceptance of wind speed uniformity, the judgment criteria must be agreed in advance. How much the relative standard deviation should be controlled, how much the maximum deviation should not exceed, and whether the low-speed zone is allowed to fall into the protection zone should be clearly stated in the technical agreement. When accepting, judge according to the agreed standards, rather than setting standards after testing. The judgment criteria are unclear and the acceptance conclusion is prone to disagreement.
Acceptance items |
What should be confirmed |
FAQ |
|---|---|---|
Judgment criteria |
Relative standard deviation or maximum deviation limit |
The standard is not agreed upon |
Measuring point plan |
Number and location of measuring points |
Measuring point plans are inconsistent |
Measurement conditions |
Filter status and fan gear |
Working conditions are different from acceptance conditions |
Recording requirements |
Measuring point data and distribution map |
Incomplete records |
In the EFU project, Aili Industries organized wind speed uniformity measurements according to the equipment drawings and agreed working conditions, and wrote the judgment criteria, measuring point plan and measurement working conditions into the confirmation document. For items involving complete machine acceptance, please refer toHow to confirm the EFU installation location? equipment drawings, installation conditions and acceptance methods .Acceptance ideas in
Wind speed uniformity is affected by the box structure. The air inlet guide structure, the internal flow plate of the box, and the design of the air outlet structure will all affect the wind speed distribution on the air outlet surface. The airflow is unreasonable and the airflow is biased to one side; the airflow plate is missing and the airflow is concentrated in the middle; the air outlet structure is asymmetrical and the wind speed is unevenly distributed. When evaluating uniformity, the judgment should be combined with the box structure, not just the measurement data.
Structural items |
Effect on wind speed distribution |
What should be confirmed |
|---|---|---|
Air inlet diversion |
Affects inlet airflow uniformity |
diversion structure design |
Internal current sharing |
Affects airflow distribution |
Position and opening of flow equalizing plate |
Air outlet structure |
Influence the distribution of air outlet surface |
Air outlet shape and symmetry |
Box symmetry |
Affects air flow direction |
Is the structure symmetrical? |
Regarding the relationship between box structure and airflow organization, please refer toHow to design the EFU box? strength, sealing, air inlet and outlet and maintenance points .Structural verification methods for
Wind speed uniformity may differ between EFU unit testing and installation. After installation, the internal air outlet path, return air conditions and surrounding structures of the equipment will all affect the wind speed distribution. The installation retest should be measured according to the same measuring point plan under the target air volume, and compared with the unit test data. When the difference is large, check the installation position, air inlet clearance, and air outlet path instead of directly determining that there is a problem with the EFU itself.
Retest items |
What should be recorded |
Judgment basis |
|---|---|---|
Measurement point data |
Wind speed value at each measuring point |
Compare with single data |
Mean and Deviation |
mean and relative standard deviation |
Compare with judgment standard |
Low speed zone location |
The lowest wind speed point position |
Whether it falls in a protected area |
Working conditions |
Filter status and fan gear |
consistent with acceptance conditions |
Regarding the relationship between installation retest and installation location, please refer toHow to confirm the EFU air inlet space? equipment drawings, installation conditions and acceptance methods .Verification methods in
Aili Industrial's EFU manufacturing system covers motors, fans, filters, sheet metal and self-developed controls. The wind speed distribution on the air outlet surface and the working point of the complete machine can be checked according to the equipment drawings within the same manufacturing system. The air guide structure, flow equalization design and complete machine interface do not need to be transferred between multiple suppliers. For equipment that requires uniformity of wind speed, Aili Industrial can organize prototype testing and batch curing according to the confirmation diagram, and put the measuring point plan, judgment standards and complete machine data into verifiable complete machine data. Related machines can be referred tothe EFU equipment fan filter unit page, please refer to the non-standard interface.For the structural description on Customize EFU page.Customization instructions in the
First complete the preliminary screening of information, and then conduct technical confirmation on the model to be purchased. Include the measurement point layout, measurement working conditions, average value and deviation, judgment standards and installation retest in the supplementary list, and then organize the comparison after the supplier responds. The confirmed measuring point plan, judgment standards and complete machine configuration are used for order execution, and sample parameters cannot be used to replace the data of this project. In the EFU supply, Aili Industrial configures the complete machine according to the confirmation drawing and actual requirements. The fan, filter, box and control correspond to each item in the order list, which facilitates the equipment manufacturer to evaluate the wind speed uniformity on the verifiable complete machine conditions.
It should be avoided to measure only one point in the center to represent the entire air outlet surface. It should be avoided to measure the wind speed distribution without a filter element. It should be avoided to only look at the average value without looking at the deviation. It should be avoided to determine the judgment standard after the measurement. It should be avoided to consider the uniformity as qualified without retesting after installation. The core of wind speed uniformity evaluation is not to find an average wind speed, but to cover the measuring points, unify the working conditions, look at the mean and deviation together, and agree on the judgment standards in advance. Aili Industrial can first form a to-be-confirmed list according to the equipment drawings, listing the measuring points, working conditions and judgment conditions together.
uncertain. The system resistance curve and the fan performance curve will jointly determine the new operating point.
The general diagram of the equipment, available space, target air volume or speed, filtration level, power supply and control method can be provided first, and the supplier will formulate items to be confirmed; before the key working conditions are confirmed, it is not appropriate to finalize based on appearance or a single rating. Aili Industrial can first form a to-be-confirmed list according to the equipment drawings, listing the measuring points, working conditions and judgment conditions together.
Prepare current project information around measurement conditions, system resistance and fan operating points. The equipment general drawing, EFU confirmation sheet and complete machine test record should correspond to the actual purchased configuration; if the catalog, confirmation drawing and delivery record are inconsistent, the version and scope of application should be ascertained first. When evaluating the EFU wind speed uniformity, you can refer to the complete machine and structural supporting instructions provided by Aili Industry by model.
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How to calculate EFU rated air volume? Air supply area, target wind speed and unit conversion method
Check items |
Confirm key points |
|---|---|
Measuring point layout |
The grid covers the entire effective air outlet surface |
Measurement conditions |
With filter element, external static pressure, fan position |
Mean and Deviation |
Looking at the degree of dispersion beyond the mean |
Acceptance method |
Judgment criteria agreed in advance |
Installation retest |
After installation, retest according to the same plan |
Aili Industrial's EFU manufacturing system covers motors, fans, filters, sheet metal and self-developed controls. The wind speed distribution on the air outlet surface and the working point of the complete machine can be checked according to the equipment drawings within the same manufacturing system. The air guide structure, flow equalization design and complete machine interface do not need to be transferred between multiple suppliers. The equipment factory completes the wind speed uniformity evaluation and complete machine matching within the same system, which makes it easier to maintain data consistency than cross-supplier coordination.
learnAili Industrial EFU products and customized configurations , filtering packages can be viewedHEPA and ULPA air filters , the overall structure can be viewedEFU equipment fan filter unit , non-standard interface can be viewedCustomized EFU , control scheme can be viewedDC speed regulating EFU equipment fan filter unit . Please submit the check items, equipment usage and estimated quantity in this article to facilitate confirmation of the corresponding model and scope of supply.