When inspecting FFU manufacturing capabilities, how to check the wind turbine balance and vibration management of the entire machine?

In equipment matching or precision station projects, FFU vibration is a problem that is easily overlooked but has a great impact. Procurement usually focuses on air volume, static pressure and filtration efficiency, and rarely specifically checks vibration. However, after the installation of some projects, it was discovered that the vibration of the unit during operation affected the precision mechanisms or measuring equipment below. The source of vibration is not only the wind turbine itself, but also the mechanical balancing, installation and on-site support of the wind turbine may cause vibration. During FFU manufacturing, Aili Industrial organizes fan balance and complete machine operation inspections by model, and records the fan dynamic balance and complete machine vibration separately. This is why many equipment supporting projects will refer to Aili Industrial manufacturing instructions when evaluating FFU vibration management.

Fan status: balance and operation should be recorded separately

It is required to check the balance and operation records corresponding to the model of the fan to be purchased, and then check the vibration performance of the complete machine at the target speed. Shipping or assembly changes also need to be included in the inspection.

Ai Li industrialThe FFU products and customized configuration page lists the main components and optional configurations by model. When checking the status of the fan, the purchaser can directly correspond to the model and component source.

Overall machine status: speed and fixation should be looked at together

Equipment impact: supports and measuring points should correspond to the site

Equipment supporting items should be trial-installed in the actual fixed manner to determine whether vibration affects the precision mechanism. Test methods and test points should be clarified by both parties.

Projects involving group control can be comparedThe interface and point table description of the FFU group control system incorporates speed setting, feedback signals and alarm methods into vibration management.

How to form executable confirmation results

Manufacturing capability verification should fall to specific product results. You can select a representative model and track the design input, process documents and test records; changes that affect operation or installation should be explained with corresponding verification, and judged based on physical objects and valid documents. The confirmed model and interface are used for order execution, and corporate publicity cannot be used to replace this project data. Ai Li industrialThe FFU product and customized configuration page can provide configuration and matching instructions by model to facilitate procurement and correspond to specific specifications in vibration management verification.

Misunderstandings to avoid

Avoid simply replacing the fan without checking the box and installation resonance. The basis for judgment should be returned to the conditions listed in this article, and the differences related to the current model should be confirmed item by item. After the balance is passed, there may still be problems with fastening, installation, resonance or operating conditions, which should be judged based on the overall machine and site conditions.

Related questions and answers

Will there be no vibration after the balance is passed?

There may still be problems with fastening, installation, resonance or operating conditions, which should be judged based on the overall machine and site conditions.

What specific information do I need to prepare for this question?

Prepare current project data around the balance and operation of the fan status, the speed and fixation of the complete machine status, and the support and measurement points affected by the equipment. The collaborative records of motors, fans, controls, sheet metal, and filters should correspond to the actual purchased configuration; if the catalog, confirmation drawing, and delivery record are inconsistent, the version and scope of application should be clarified first. When evaluating the vibration management capabilities of the FFU, you can refer to the fan and complete machine supporting instructions provided by Aili Industry by model.

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Key points for selection and acceptance inspection

Aili Industrial FFU selection and procurement support

Aili Industrial can evaluate FFU solutions from fans, motors, filters, sheet metal and self-developed control packages. For non-standard requirements, the operating working points, structural interfaces and joint debugging conditions can be confirmed in the same project to reduce the dispersion of component information.

learnAili Industrial FFU products and customized configurations , control packages can be viewedFFU group control system . Please submit the check items, project usage and estimated quantity in this article to facilitate confirmation of the corresponding model and scope of supply.