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Air shower channel

Aili's industrial air shower channel provides a shower space for multiple people to enter the clean area by lengthening the passage area and arranging nozzles along the way. It can be combined with centralized shift change, batch entry or assessed partition operation needs to confirm the net size of the passage, the number of users, fan filter configuration and door control. The specific access method is designed according to the project. It is not default that all channels support blowing while walking or continuous release.
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Aili Industrial Air Shower Channel

Configure continuous blowing and showering channels for multi-person clean entrances

The air shower channel is a continuous passage structure extended on the basis of single and double air shower rooms. It is suitable for the entrance of clean areas with a large number of people changing shifts and requiring batch or partition showering. According to the flow of people, channel length, traffic direction, door configuration and control requirements, Aili Industry matches the nozzle layout, circulation filtration and traffic logic to ensure that the channel maintains personnel traffic efficiency during peak hours and completes surface blowing at the same time.

means of transportation

Blowing shower form

Applicable places

Custom support

Passage of multiple people in batches or zones

Double side nozzles continuous blowing

Clean area personnel entrance

Length, partition and function customization

Features

Channel length matches capacity

The length of the air shower channel determines the number of people accommodated and the traffic rhythm at the same time. If the channel is too short, it is easy to queue up during peak hours; if the channel is too long, it will occupy the entrance space and may increase the shower time. When selecting, the length of the channel should be determined based on the peak number of people, allowed waiting time and shower cycle.

The channel can be equipped with multiple shower sections along the traffic direction, and people can pass through them in order. Please refer to the specific length and segmentation method. Air showers understand the basic structure.

Zone blowout and batch control

When multiple people pass through, the channel can be divided into multiple shower zones, each zone equipped with independent nozzles and sensor controls. After people enter different partitions, the system starts blowing and showering according to the partition, reducing mutual obstruction and waiting time.

Zoning control requires corresponding air ducts, nozzles and control logic support. If the channel is long, the plan of blowing the front and rear partitions sequentially or at the same time can be evaluated. For control methods, please refer to Double double hair shower room and The three-person double-blow air shower room understands the logic of multiple people passing.

Dual side nozzles with continuous coverage

The air shower channel is equipped with nozzles on both sides to spray the surface of the clothes of people passing by from different angles. The nozzles are distributed along the length of the channel so that personnel are continuously covered by blowing water from the entrance to the exit.

The number, spacing and angle of the nozzles can be configured according to the channel length and blowing requirements. When people pass by, they should maintain an appropriate speed so that all surfaces can be covered by the airflow. Please refer to the air volume conversion How to convert face wind speed and air volume?。

Circulation filtration and return air layout

After the air passes through the primary filter and high-efficiency filter, it is sent to the nozzle by the fan, blows the surface of the personnel, and then returns to the front end of the filtration system through the return air outlet to form a cycle.

When the passage is long, the return air layout needs to be checked together with the nozzle distribution and fan operating points. The return air outlets can be evenly arranged along the channel to avoid insufficient air volume at the end. The return air outlet should be kept clear to prevent obstruction by clothing or objects from affecting circulation.

Door configuration and passage logic

The entrance and exit of the air shower channel can be equipped with automatic doors, interlocking doors or sensor doors, which must be confirmed according to the personnel flow process and management requirements. The front and rear doors interlock to prevent the doors on both sides from opening simultaneously and causing an airflow short circuit.

When multiple people pass, the door opening logic needs to match the partition shower and traffic rhythm. If the passage is long, a buffer zone or segmented door can be set up in the middle to reduce the interaction between people in the front and rear.

Box material and surface treatment

The air shower channel box can be made of stainless steel or steel plate with plastic spray material, which shall be confirmed according to the use environment, cleaning requirements and appearance requirements. Stainless steel is corrosion-resistant and easy to clean, making it suitable for places with high surface cleaning requirements.

The inner wall should be smooth, not prone to dust accumulation, and easy to wipe daily. When aisles are long, corner treatments and lighting arrangements should facilitate inspection and cleaning.

Working principle

After people enter the air shower channel from the entrance, the induction device triggers the fan in the corresponding zone to start. After primary filtration, the air is sent to the high-efficiency filter by the fan, and then blown to the surface of the personnel through the nozzles on both sides. The air carrying particles returns to the front end of the filtration system through the return air outlet, forming a cycle.

Personnel enters → Induction start → Primary filter → Fan air supply → High efficiency filter → Zoned nozzle shower → Return air circulation → End of shower → Unlock the exit door

When multiple people pass by at the same time, their positions and clothing may block local airflow. The shower effect should be confirmed based on the actual traffic flow and channel zoning.

Technical parameters and configuration

project

Configuration instructions

Product form

Air shower channel

means of transportation

Multiple people can pass in batches or in separate areas, and the front and rear doors are interlocked.

Blowing method

Continuous blowing from nozzles on both sides, controllable by zone

Overall dimensions

Confirm according to installation space, channel length and maintenance conditions

Inner cavity size

Determined based on the number of people passing through at the same time and the turning space

Number of partitions

Configure according to channel length and capacity

Number of nozzles

Configure according to channel length and blow shower coverage requirements

Filtration system

Primary effect and high efficiency filter matching

Shower wind speed

Configure according to process requirements, and the acceptance scope is determined by the technical agreement

Shower time

Set according to management requirements, and the adjustable range is confirmed according to the control plan

Door body configuration

Automatic door, interlocking door or sensor door, confirm by item

Cabinet material

Stainless steel or steel plate spraying, confirmed by project

fan drive

Configure according to air volume, resistance and operation requirements

Control function

Induction start, zone blowout, blowout timing, status display and linkage interface configured on demand

illumination

Configured for internal operations and inspection needs

Power and power

Confirm by selected model and electrical requirements

Test items

Wind speed, filter leak detection and electrical inspection are carried out as agreed.

The performance of the air shower channel needs to be confirmed through complete machine testing and cannot be judged solely based on filter efficiency. For the difference between filter efficiency and work area cleanliness, please refer to What is the difference between cleanliness level and filtration efficiency?。

Application scenarios

Electronics factory shift change entrance

Entrance to pharmaceutical clean area

Multi-person access in the food workshop

Multi-person group blowing and showering stations

Batch flow blowing

Team purification process

Passage during shift rush hour

Clean handling of non-hazardous materials

The air shower channel is mainly used for surface showering of personnel and clean area entrance management. It does not replace the dressing process, material purification and the air purification system of the clean room itself. When infectious or hazardous materials are involved, equipment should be selected based on the risk.

Key points for selection and installation of air shower channels

Confirm peak number of people and traffic rhythm

The length of the air shower channel and the number of partitions should match the peak number of people, allowed waiting time and shower cycle. When selecting a model, first record the peak number of people changing shifts and entrance movement lines, and then determine the channel length and zoning method.

Check zoning controls and blowout coverage

Zoned blowing can reduce mutual obstruction, but it requires corresponding air ducts, nozzles and control logic. It should be confirmed that each partition can cover the standing position to avoid one person blocking another person's shower airflow.

Confirm door configuration and interlock logic

The form of entrance and exit doors should match the flow of traffic. The front and rear door interlocking and partition door logic need to be confirmed in the control plan to ensure traffic efficiency and blowing effect.

Reserve space for installation and maintenance

The air shower channel has a long overall dimension. Before installation, the door opening size, ground flatness and surrounding channels should be checked. The return air vent and filter require regular maintenance, and maintenance channels should be reserved around them. Insufficient maintenance channels will increase subsequent expenditures. This is reflected in what later expenses will be increased due to insufficient maintenance channels . There is a more detailed analysis of

Routine maintenance

Clean the inner wall of the air shower channel, nozzles and return air outlets in accordance with management requirements to avoid dust accumulation that affects the shower effect. Pay attention to protecting the nozzle angle and filter system seal when cleaning.

Maintain the primary filter according to the frequency of use and environment, and determine the maintenance needs of the high-efficiency filter based on pressure difference, wind speed and filter status. After replacement, the installation seal and related performance should be rechecked. To judge the initial resistance and final resistance, please refer to What are the initial resistance and final resistance used to judge? , sealing inspection can refer to What should be checked when cleaning equipment is accepted?。

Regularly check door interlocks, sensing devices and partitioned shower functions to ensure normal flow of multiple people.

The synergistic advantages of the entire industrial chain of Aili Industry

Aili Industrial has a manufacturing base of 30,000 square meters, covering R&D and manufacturing links such as motors, fans, control systems, sheet metal, air filters and complete machine assembly.

For air shower channel projects, the channel length, partition layout, nozzle configuration, filter matching, fan working point and control function can be checked together, supporting standard selection, non-standard design and batch project matching.

manufacturing link

Project support

Motors and fans

Match the zone blowing air volume, filter resistance and operation requirements

air filter

Check efficiency, size and installation seals

control system

Configured with zone sensing, shower timing, door interlocking and linkage interfaces

Sheet Metal and Structure

Realize lengthened channels, partitions, nozzle layout and installation structure

Complete machine assembly and testing

Organize production and inspection according to confirmed drawings and technical requirements

FAQ

What is the difference between air shower channel and air shower room?

The air shower channel is an elongated, continuous air shower structure that can accommodate multiple people to pass through in batches or partitions; the air shower room is usually for single, double or three people to be showered in the same cycle. The passage is suitable for entrances with a large number of people changing shifts.

How is the channel length determined?

It should be determined based on the peak number of people, allowed waiting time, blowing cycle and installation space. If the channel is too short, it will easily lead to queues; if it is too long, it will take up space. The specific length will be confirmed during project communication.

Can showers be divided into zones?

Zone blowing can be configured according to the channel length and traffic flow, and each zone is independently controlled. The specific plan is confirmed in the control system.

Can I choose an automatic door for the door body?

Automatic doors, interlocking doors or sensor doors can be configured according to traffic flow and management requirements. The specific form is confirmed in the technical plan.

How often should the filter be replaced?

It should be judged based on the pressure difference, wind speed and filter status. Recheck sealing and related performance after replacement.

Air shower channel selection and technical consultation

Clarifying the peak number of people, traffic patterns, channel length, zoning requirements, door configuration and material requirements will help determine the air shower channel configuration suitable for the clean room entrance.

Contact us immediately to obtain product information and technical parameters of air shower channels.

→ Consult channel length and partition configuration → Submit the traffic flow and peak number of people
→ Learn about filtering and control configuration → Communicate on non-standard and batch projects

pass Aili Industrial Technology Consulting , communicates product selection and customization needs.

Aili Industry - From core components to complete air shower machines, it provides products and technical support for clean room personnel entrance, changing process and multi-person traffic management.

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Aili Industrial develops and manufactures FFU, EFU, HEPA/ULPA air filters, high-efficiency air supply vents, fan boxes and other clean air equipment. Relying on motors, fans, control systems, filters and complete machine supporting capabilities, we provide selection and customization support for clean room and production equipment projects.

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