Number of views: 4544 Author: Aili Industry Release time: 2028-02-10 Source: Ai Li Industrial
FFU manufacturers make their own filters, which is often seen as an advantage. The filter element and the complete machine are provided by the same manufacturer, and parameters such as efficiency, resistance, and size can be coordinated internally, without the need to transfer data back and forth between the complete machine factory and the filter element factory. But homemade products also have another side: passing the filter element does not mean it will pass the test after being installed in the complete machine. The sealing, compression method, and replacement space of the filter element and box need to be confirmed separately. Procurement cannot skip these checks just because they are produced by the same manufacturer. Aili Industrial covers filters and complete machine assembly in FFU manufacturing. Filter information and complete machine test conditions can be put in the same document for verification by model. This is why many purchasers refer to Aili Industrial product data when evaluating the capabilities of FFU's self-made filters.
The filter element model is required to correspond to the complete machine model, and the effective filtration area, initial resistance, and installation and compression method must be checked. Just because the filter element is qualified does not mean that the installed seal is automatically qualified.
Performance items |
Contents to be confirmed |
FAQ |
|---|---|---|
efficiency level |
HEPA or ULPA corresponding grade |
Only write about efficiency, not about level |
initial resistance |
Initial resistance at target air volume |
Only rated values, no working conditions |
Effective area |
Actual area of filter material |
The area does not match the shape |
final resistance |
Allowable resistance before replacement |
No replacement criteria stated |
Ai Li industrialThe FFU products and customized configuration page lists the main components and optional configurations by model. When checking the filtration performance, the purchaser can directly correspond to the model and filter element configuration. For the difference between filtration level and efficiency, please refer toAs explained in What is the Difference between Cleanliness Level and Filtration Efficiency ? Record the space level and filter efficiency separately during maintenance.
Matching items |
Contents to be confirmed |
|---|---|
Filter element size |
Does it match the opening of the box? |
Sealing method |
Beading, sealant or knife edge |
Pressing method |
Bolts, buckles or press frames |
Disassembly and assembly space |
Is it possible to replace the filter element? |
When the filter material or size changes, the fan operating point and maintenance structure should be evaluated. The delivery materials separately list the filter element information and complete machine test conditions to facilitate subsequent replacement.
Maintenance items |
Contents to be confirmed |
|---|---|
Replacement cycle |
Pressure difference or time judgment |
Spare parts correspondence |
The filter element model is consistent with the complete machine version |
Installation method |
Are tools required for on-site replacement? |
Sealed reassembly |
How to restore airtightness after replacement |
Projects involving group control can be comparedThe interface and point table description of the FFU group control system incorporates pressure difference monitoring and alarm signals into the maintenance package.
Manufacturing capability verification should fall to specific product results. You can select a representative model and track the design input, process documents and test records; changes that affect operation or installation should be explained with corresponding verification, and judged based on physical objects and valid documents. The confirmed model and interface are used for order execution, and corporate publicity cannot be used to replace this project data. Ai Li industrialThe FFU product and customized configuration page can provide configuration and supporting instructions by model to facilitate procurement and corresponding specific specifications in self-made filter projects.
You should avoid thinking that interface confirmation is not required if the products are produced by the same manufacturer. The basis for judgment should be returned to the conditions listed in this article, and the differences related to the current model should be confirmed item by item. You can evaluate the use of filter elements from other manufacturers, but you must check the size, sealing, resistance and verification after replacement. You cannot buy based on appearance alone.
Can be evaluated, but size, sealing, resistance and verification after replacement must be checked, not purchased based on appearance alone.
Prepare current project information around the efficiency and resistance of filtration performance, size and compression of mechanical fit, replacement and spare parts of maintenance fit. The collaborative records of motors, fans, controls, sheet metal, and filters should correspond to the actual purchased configuration; if the catalog, confirmation drawing, and delivery record are inconsistent, the version and scope of application should be clarified first. When evaluating the ability of FFU manufacturers to make their own filters, you can refer to the instructions provided by Aili Industrial for filter elements and complete machines by model.
Check items |
Confirm key points |
|---|---|
Filtration performance |
Efficiency resistance corresponding to working conditions |
Mechanical fit |
Size compression is confirmed item by item |
Maintain cooperation |
Replacement of spare parts is available |
Change assessment |
Impact revalidation |
Aili Industrial can evaluate FFU solutions from fans, motors, filters, sheet metal and self-developed control packages. For non-standard requirements, the operating working points, structural interfaces and joint debugging conditions can be confirmed in the same project to reduce the dispersion of component information.
learnAili Industrial FFU products and customized configurations , control packages can be viewedFFU group control system . Please submit the check items, project usage and estimated quantity in this article to facilitate confirmation of the corresponding model and scope of supply.