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The air shower transfer window is a material transfer equipment equipped with a blowing nozzle, a fan and a filtration system in the transfer cavity. The outer surface of the material is blown by directional airflow to help some loosely attached particles escape, and the return air is processed by the designed return air filtration system.
The equipment is used for material transfer between clean areas and adjacent areas, or between different controlled areas. It can be combined with door interlocking and blowing procedures to connect the loading, closing, blowing and retrieval steps.
Aili Industrial can provide air shower transfer window selection and customization support based on material size, packaging characteristics, shower applicability and on-site installation conditions. If the main goal is the circulation filtration and purification of the air in the transfer chamber, further comparisons can be madeSelf-purifying transfer window ; when a larger box or floor-standing installation is required, please refer toFloor-to-ceiling pass-through window。
The nozzle layout is determined around the material
Based on the height, width, shape and placement direction of the material, confirm the position of the nozzle and the blowing direction so that the airflow covers the outer surface to be treated, and consider the obstruction between the tray, bracket and material.
Fan and filter system matching
At the same time, consider the nozzle, return air outlet, filter resistance and box air path to confirm the fan configuration. When selecting, pay attention to the operating conditions of the entire machine and avoid judging the blowing capacity based only on the nominal air volume of the fan.
Blowing process and door control linkage
According to the operation process, functions such as starting after closing the door, running status prompts, and unlocking after completion can be set. Door detection, interlocking and fan operating conditions should be jointly confirmed in the control plan.
The box structure is selected according to the loading method
The effective inner cavity, opening position and load-bearing structure can be determined by combining manual picking and placing, pallet conveying or other loading methods. Items that require automatic transportation can be learnedAutomatic roller conveyor air shower transfer window。
Cleaning and maintenance locations are scheduled in advance
Nozzles, return air areas, base plates, and filter maintenance locations should be accessible for inspection and cleaning. Confirm the disassembly and assembly direction according to the installation space to reduce the possibility of subsequent maintenance being blocked by walls or adjacent equipment.
Application scenarios |
Typical delivery materials |
Selection concerns |
|---|---|---|
Electronic assembly workshop |
Turnover boxes and packaging materials that are allowed to be purged |
Static electricity requirements, blowing direction and packaging stability |
Precision manufacturing area |
Tooling, instruments and packaged parts |
Surface particles, shielding parts and bottom plate bearing |
Packaging production area |
Packing boxes, pallets and turnover equipment |
Packaging strength, loading method and delivery frequency |
Automated logistics station |
Boxes or pallets with bottoms suitable for transportation |
Conveying elevation, positioning, gate control and blowing sequence |
General clean production area |
Auxiliary materials suitable for air flow treatment |
Cleaning procedures, return air ducts and maintenance spaces |
For flexible packaging, easily damaged materials, dust-prone materials, or exposed sensitive devices, the effects of airflow impact, static electricity, and particle redistribution should first be evaluated before confirming whether to use air showering.
project |
Configuration instructions |
|---|---|
product type |
Air shower transfer window, air shower transfer window |
working method |
Nozzle air blowing and return air filtration, the specific air path is designed according to the plan |
Effective lumen |
Determine based on materials, pallets and blowing clearance |
Nozzle configuration |
The quantity, position and direction are determined based on the material shape |
Fan configuration |
Match the nozzle, filter and air path resistance of the whole machine |
Filter configuration |
Filtration grade, size, sealing and replacement methods are confirmed by project |
Purge parameters |
The nozzle wind speed, operating time and test position are determined as agreed |
Gating method |
Configure interlocking and operation linkage according to the door structure and operation process |
Cabinet material |
Stainless steel and other suitable structures can be selected according to the project |
Carrying requirements |
Design based on material weight, contact method and loading impact |
optional features |
Status prompts, lighting, automatic doors and conveyor linkage, etc. |
Power conditions |
Verify against fans, controls and other electrical components |
Installation form |
Countertop type, floor cabinet type or conveying supporting structure, determined according to needs |
The specific size, power, wind speed, filtration level, load bearing and operating procedures are subject to the technical documents confirmed by both parties.
Compare items |
Air shower transfer window |
self-cleaning transfer window |
|---|---|---|
Main processing goals |
Blow the outer surface of the material through the nozzle airflow |
Control cavity air particles through filtered air return and return |
airflow concerns |
Nozzle direction, coverage, shielding and return air |
Supply air distribution, return air path and purification recovery |
Material suitability |
Need to confirm that the material is allowed to be blown |
It is necessary to confirm that the loading will not significantly obstruct the air path |
Time confirmation basis |
Verification of material characteristics and actual blowing effect |
Loading conditions and purification recovery testing |
Common requirements |
Proper gating, sealing, cleaning and maintenance conditions |
Proper gating, sealing, cleaning and maintenance conditions |
The specific air paths for the two types of products may differ depending on the solution. The process goals should be clarified first, and then the configuration should be selected. The actual treatment effect cannot be determined based on the product name alone.
Complete pre-load cleaning as required
According to on-site procedures, first deal with outer packaging or obvious contamination. Air shower cannot replace all pre-treatment steps, nor is it suitable for directly treating all types of attached contamination.
Place material and leave airflow gap
Place materials in the specified area to avoid clinging to the nozzle or blocking the return air outlet. When multiple items are loaded at the same time, the impact of mutual blocking on blowout should be considered.
Close the door and start the shower
The system confirms the door status according to the set conditions, and then executes the blowing program. During operation, the doors on both sides should be managed according to the designed interlocking logic.
Pick up items after completion of procedure
After the release conditions are met, the person on the other side opens the door to retrieve the object and closes the door. The equipment operation prompt represents the program status, and the actual cleaning effect still needs to be confirmed according to the agreed method.
First determine whether the material can withstand blowing
Indicate whether the material is exposed, whether the packaging is secure, and whether it is fragile, dust-prone, or electrostatically sensitive. When necessary, assess suitability through physical testing.
Provide typical loading methods
In addition to the maximum material shape, the quantity, placement direction and pallet structure should also be provided. When different materials are put into the same inner cavity, the airflow coverage and blocking conditions may be different.
Agree on the nozzle wind speed and treatment effect respectively
The nozzle wind speed, material surface wind speed and cavity average wind speed are different parameters. The measurement location and method should be clearly defined, and a certain wind speed value cannot be directly used to judge the cleaning effect.
Pay attention to return air and pollutant collection paths
After the particles are detached from the material surface, they need to be handled through reasonable air ducts. During design and use, the return air outlet should be prevented from being blocked, and locations where dust may accumulate should be cleaned according to maintenance procedures.
Confirm the maintenance space in advance
Verify the maintenance locations of filters, fans, nozzles, and control components. When installing through the wall, it is also necessary to clarify on which side the maintenance operations are completed.
If you need special nozzle layout, large-size structure or production line interface, you canNon-standard customized delivery window for further confirmation.
Aili Industrial has the manufacturing capabilities of motors, fans, control systems, sheet metal processing, air filters and complete machine assembly. It can jointly check fans, nozzles, filters, return air structures and door control procedures based on material characteristics.
For manual transfer or automated logistics projects, Aili Industrial can provide structural and control matching based on installation openings, loading methods, frequency of use and maintenance conditions. For projects that have clear requirements for cabinet materials, please refer toStainless steel transfer window confirms material range.
Unified commitments cannot be made. Particle adhesion strength, material shape, occlusion and packaging surface will all affect the results and should be verified based on actual materials and operating conditions.
uncertain. It should be determined based on the processing objectives and test results, taking into account the material bearing capacity and production cycle time. Extending time will not solve all occlusion or adhesion problems.
Risks such as static electricity, airflow impingement and particle redistribution need to be assessed first. For sensitive devices, whether to use air shower or other transfer methods should be determined based on process requirements.
cannot. Air purging, disinfection, and sterilization are different processes, and the corresponding processes should be selected according to the pollution control objectives.
The plan can be confirmed based on the bottom surface of the material, weight, conveying elevation and rhythm. Please refer to the related structure.Automatic roller conveyor air shower transfer window。
uncertain. Floor-standing products may retain a higher delivery surface. The passage of carts requires special confirmation of effective openings, thresholds, floors, wheel pressures and ground connections.
It should be judged based on the use environment, operating time, filter resistance and test results, and implemented in accordance with equipment maintenance requirements. It is not appropriate to uniformly specify the replacement cycle for all projects.
The air shower transfer window needs to clearly define the material applicability, airflow coverage, return air filtration and transfer process. Provide actual materials, typical placement methods and on-site installation conditions to help determine product configuration and verification content.
Contact us to obtain air shower transfer window product information and configuration suggestions
→ Confirm material size and suitability for blowing → Submit loading method and load-bearing requirements
→ Communicate nozzle configuration and operation process → Understand automatic conveying and non-standard matching
Aili Industry - From fans, filters, controls to complete machine structures, we provide supporting support for material blowing and transfer projects.
