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Liquid tank seal high efficiency filter

Aili industrial liquid tank seal high-efficiency filter is a terminal high-efficiency air filter with a liquid tank sealing structure. A continuous seal is formed between the filter edge and the sealant groove. It is suitable for clean air treatment systems with high sealing requirements for filter installation. The product can use glass fiber filter material or PTFE filter material. The filtration grade can be configured with H13, H14 and other high-efficiency filtration grades according to project requirements. Top liquid tank, side liquid tank and other installation forms can be provided according to the equipment structure. Products can be used in clean rooms, vertical laminar flow systems, laminar flow hoods, FFU, HEPA BOX, semiconductor and electronic manufacturing and other scenarios.

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Aili Industrial Liquid Tank Seal HEPA High Efficiency Filter.jpeg

Aili industrial liquid tank seal high efficiency filter

The liquid tank sealed high-efficiency filter is mainly composed of filter media, aluminum alloy frame, folding structure, sealant and liquid tank structure.

Different from ordinary gasket seal filters, the liquid tank seal filter has a seal groove on the installation frame, and the filter edge is inserted into the sealant groove to form a continuous sealing interface.

Clean air supply system → Liquid tank installation frame → Liquid tank seal → HEPA filter → Clean air

This structure is particularly suitable for use in clean environments where there are clear requirements for filter peripheral sealing and air bypass control.

Details of Aili industrial liquid tank sealed high-efficiency filter

Liquid tank sealing structure

The liquid tank seal filter usually has a knife edge or sealing edge on the filter frame, and the knife edge enters the liquid tank sealant during installation.


Filter knife edge → Insert liquid tank sealant → Form a continuous sealing interface → Reduce installation gaps


The liquid tank seal does not simply rely on the compression gasket to form a seal, but the sealing medium in the liquid tank cooperates with the filter edge. Therefore, when designing the filter and installation frame, it is necessary to confirm the liquid tank size, knife edge size, filter height and installation direction at the same time.


Aili Industry can confirm the filter size, frame thickness and sealing form according to the installation structure of the clean equipment.

Structural composition of Aili industrial liquid tank sealed high-efficiency filter

project

Configuration

project

Configuration

filter material

Glass fiber filter material, PTFE filter material

filter level

H13, H14, etc.

frame

Aluminum alloy profiles

surface treatment

Oxidation treatment, etc.

separation method

hot melt glue

Perimeter sealant

Polyurethane, etc.

Tank seal

Liquid tank sealant

protection net

Double-sided plastic spray steel mesh

Structural form

Top liquid tank, side liquid tank

size

Can be customized according to the project

The main features of Aili industrial liquid tank seal filter

Liquid tank seal → continuous sealing structure

The filter edge cooperates with the liquid tank sealant to form a continuous sealing interface, which is suitable for clean air systems that require sealing of filter installation.

Aluminum alloy frame → structurally stable

Aluminum alloy profiles are used as the filter frame, and the specific profile specifications can be determined based on the filter size and equipment installation structure.

Densely pleated filter media → provides a larger filtering area

A larger effective filtration area is formed by folding the filter material, and the corresponding structure is determined according to the filtration grade, size and design air volume.

Multiple filtration levels→match different cleanliness requirements

Products can choose high-efficiency filtration grades such as H13 and H14 according to project requirements, or the filter grade can be confirmed based on specific testing standards.

Top liquid tank structure → suitable for top installation

The top liquid tank filter is suitable for some vertical laminar flow and clean room top air supply systems. The filter is installed into the liquid tank frame from above.

Side liquid tank structure → suitable for lateral installation

The side liquid tank structure can be configured according to the equipment space and installation direction, and is suitable for different clean equipment structures.

What is the difference between Aili industrial liquid tank seal and gasket seal?

Liquid tank seals and gasket seals are both common installation sealing methods for high-efficiency filters, but their structures are different.

Compare items

Tank seal

gasket seal

Sealing method

Knife edge inserted into liquid tank sealant

Gasket compression

Installation structure

Requires matching tank frame

Requires supporting compression structure

sealing interface

Continuous tank seal

gasket contact seal

Common applications

Clean rooms, laminar flow systems, critical areas

FFU, clean equipment, air duct end, etc.

Key points in selection

Liquid tank, knife edge, sealant, dimensions

Gasket size, compression method, filter size

There is no fixed applicable scenario division between the two methods. The actual choice mainly depends on the clean room design, installation framework and project technical requirements.

Aili industrial top liquid tank HEPA high efficiency filter

The liquid tank of the top liquid tank high-efficiency filter is located at the top of the filter installation structure, and the liquid tank is entered from above when the filter is installed.

Aili industrial top liquid tank HEPA air filter

Typical structure:


Clean room ceiling → liquid tank installation frame → top liquid tank filter → clean air


This structure can be used in some vertical laminar flow systems, clean room end air supply systems and other clean equipment that require liquid tank sealing.


According to existing product information, the top liquid tank structure can provide different thickness specifications, such as 610×610×81mm, 610×610×104mm and other size configurations, and also supports non-standard size adjustment. The actual air volume, resistance and filtration level need to be confirmed according to the specific product.

Aili industrial side liquid tank high efficiency filter

The liquid tank structure of the side liquid tank high-efficiency filter is located on the side of the filter, which is suitable for scenarios where the installation space and equipment structure are limited.

Aili industrial liquid tank seal high efficiency filter

Typical structure:


Air supply equipment → Side liquid tank filter → Clean area


When designing the side liquid tank filter, it is necessary to focus on confirming the installation direction of the filter, the position of the liquid tank, the size of the knife edge, and the internal space of the equipment.

Aili industrial liquid tank seal H13 filter

H13 liquid tank seal filter is suitable for clean air treatment systems that require high-efficiency particle filtration.

Common applications include:

Clean room → FFU → Laminar flow hood → HEPA BOX → Local clean equipment

The specific filtration efficiency should be confirmed according to the adopted testing standards and testing conditions. It is not recommended to only use the efficiency value at a single particle size to judge the filter grade.

Aili industrial liquid tank seal H14 filter

H14 liquid tank seal filter is used in clean environments with high requirements for air particle control.

H14 filters are used in clean environments such as semiconductors, electronics, medicine, and biological laboratories. When making the actual selection, you need to consider the filtration level, air volume, initial resistance, filter size and liquid tank installation structure at the same time.

Aili Industrial Liquid Tank Sealed High-efficiency Filter Parameters

Parameter items

Product configuration

Product name

Liquid tank seal high efficiency filter

filter level

H13, H14, etc., can be confirmed according to the project

filter material

Glass fiber filter material, PTFE filter material

frame

Aluminum alloy profiles

frame handling

Surface oxidation treatment, etc.

separation method

hot melt glue

Perimeter sealant

polyurethane

Tank seal

Liquid tank sealant

protection net

Double-sided plastic spray steel mesh

Structure type

Top liquid tank, side liquid tank

Reference rated surface wind speed

0.45m/s

size

Standard size, non-standard size

OEM/ODM

support

Aili industrial liquid tank seal high efficiency filter size reference

The following are some reference specifications of the top liquid tank and side liquid tank in the existing product data. The specific air volume and resistance will be affected by the filtration grade, filter material, filtration area and actual surface wind speed. Formal projects should be subject to the final technical confirmation parameters.

structure

Overall dimensions W×H×D

Reference air volume

H13 initial resistance

H14 initial resistance

H15 initial resistance

Top liquid tank

610×610×81mm

600m³/h

105Pa

110Pa

120Pa

Top liquid tank

570×1170×81mm

1080m³/h

105Pa

110Pa

120Pa

Top liquid tank

610×610×104mm

600m³/h

70Pa

80Pa

90Pa

Top liquid tank

570×1170×104mm

1080m³/h

70Pa

80Pa

90Pa

Side tank

610×610×70mm

525m³/h

105Pa

110Pa

120Pa

Side tank

570×1170×70mm

970m³/h

105Pa

110Pa

120Pa

Side tank

610×610×93mm

525m³/h

70Pa

80Pa

90Pa

Side tank

570×1170×93mm

970m³/h

70Pa

80Pa

90Pa

Side tank

610×610×117mm

525m³/h

60Pa

65Pa

70Pa

Side tank

570×1170×117mm

970m³/h

60Pa

65Pa

70Pa

The above parameters are reference values ​​in the product information. Different filter structures, filtration levels, surface air speeds and filter material configurations will produce different resistance and air volume data.

Application scenarios of Aili industrial liquid tank seal HEPA high efficiency filter

Application industry

Application area

Main needs

Recommended to consider

semiconductor

Wafer manufacturing, clean room

Particle control

H14, liquid tank seal

Electronic manufacturing

Precision electronic production

Clean air supply

H13/H14

display panel

LCD, OLED clean area

end filter

H13/H14

medicine

GMP clean area

Clean air treatment

H13/H14

biology laboratory

Clean experimental area

air particle control

H13/H14

Optics

Precision optical manufacturing

Particulate Control

H13/H14

laminar flow hood

Vertical laminar flow work area

end filter

Tank seal

clean room

Top air supply system

Terminal filtering

Top liquid tank

FFU system

FFU end air supply

High efficiency filtration

Select according to fan parameters

HEPA BOX

Air supply box end

sealed filtration

Liquid tank/knife edge structure

Application of Aili industrial liquid tank sealed HEPA high-efficiency filter in FFU

The liquid tank sealed high-efficiency filter can be used as a terminal filter component according to the FFU structure.

FFU project selection should not only look at the filter size, but also need to consider the fan's static pressure, design air volume, filter resistance and clean room wind speed requirements.

FFU fan → Fan static pressure → Liquid tank seal filter → Terminal air supply

If a liquid tank structure is adopted, the dimensional relationship between the liquid tank frame and the filter needs to be determined in advance during the FFU design stage.

For projects that require FFU to be matched with liquid tank seal filters, Aili Industry can combine its own production capabilities of FFU, fans, filters and control systems, and match them based on the overall structure of the equipment. It is suitable for non-standard FFU, clean room terminal air supply and equipment integration projects.

Application of liquid tank seal filter in HEPA BOX high-efficiency air supply vent

HEPA BOX high-efficiency air supply inlet is usually installed at the end of the clean room air supply system to install high-efficiency or ultra-high-efficiency filters.

The liquid tank sealing structure can be configured according to the HEPA BOX installation frame.

Air duct → HEPA BOX → Liquid tank seal filter → Clean room

When designing HEPA BOX, you should simultaneously confirm:

Box size → Liquid tank position → Knife edge size → Filter size → Filtration level → Design air volume

If the filter and the box are not of the same design system, it is easy to cause the problem of mismatch between the filter size and the liquid tank frame. Therefore, it is recommended to confirm it simultaneously during the equipment design stage.

How to select a liquid tank seal high-efficiency filter

When selecting a liquid tank sealed high-efficiency filter, you can confirm in the following order:

Cleanliness requirements → Filtration level → Design air volume → Filter size → Liquid tank structure → Frame size → Sealant → Initial resistance → Testing requirements

For semiconductor and precision electronics projects, further confirmation is needed:

Cleanliness level → Process area → Installation height → Wind speed requirements → Particle control requirements → Filter testing requirements

For medical and biological laboratory projects, the filter configuration needs to be determined based on the actual clean area, air supply system and relevant design specifications.

Aili industrial liquid tank seal high efficiency filter customization

Aili industrial liquid tank seal HEPA high-efficiency filter can be customized according to the project installation conditions.

Customized items

Optional content

Customized items

Optional content

filter level

H13, H14, etc.

size

Length×width×height

filter material

Glass fiber, PTFE, etc.

frame

Aluminum alloy, etc.

Liquid tank structure

Top liquid tank, side liquid tank

Sealing method

Liquid tank, knife edge, etc.

filter thickness

Determine according to installation space

Air volume

Confirm based on system design

protection net

Sprayed steel mesh, etc.

Package

Configure according to transportation requirements

For non-standard projects, it is recommended to provide the original filter size, equipment installation diagram or liquid tank frame size to confirm the filter's overall dimensions and sealing structure.

What parameters need to be provided when purchasing a liquid tank seal high-efficiency filter?

When purchasing a liquid tank seal high-efficiency filter, it is recommended to provide the following information:

Filtration level → H13/H14 → Filter size → Design air volume → Installation method → ​​Liquid tank structure → Frame material → Usage environment

If you are replacing the original filter, you can also provide:

Original filter photo → Length, width and height dimensions → Liquid tank frame dimensions → Original product model → On-site installation dimensions

Aili Industrial can assist in confirming product structure and specifications based on this basic information.

Precautions for installation of liquid tank seal high-efficiency filter

Before installation, it is necessary to check the appearance, frame, filter material and liquid tank sealing structure of the filter.

Check the filter → Check the installation frame → Check the liquid tank sealant → Align the installation direction → Install smoothly

During the installation process, prevent the filter material from being hit, squeezed or scratched.

For the liquid tank sealing structure, it is also necessary to ensure that the filter blade can enter the sealing groove according to the designed depth, and check whether the sealing interface is complete.

After the installation is completed, relevant leak detection and cleanliness testing can be carried out according to project requirements.

Tank seal filter replacement cycle

There is no fixed replacement cycle for filters that applies uniformly to all projects.

The actual replacement time is related to the following factors:

Upstream air quality → Dust load → Operating time → System air volume → Filter resistance → Clean room monitoring data

Therefore, it is recommended to perform maintenance in conjunction with filter resistance changes and clean room operating data, rather than just replacing them on a fixed monthly basis.

Aili industrial liquid tank seal high efficiency filter

Aili Industry has the production and supporting capabilities of filters, fans, FFU, EFU and related purification equipment. Liquid tank sealed high-efficiency filters can be customized according to the structure of clean rooms, FFU, HEPA BOX and local purification equipment.

From the perspective of the filter itself, the filter material, filtration level, frame, size and sealing method can be determined according to the project; if the filter needs to be matched with FFU or other purification equipment, it can be further combined with the fan air volume, static pressure and control system for overall matching.

Filter → Fan → FFU/HEPA BOX → Control system → Clean air supply

For non-standard sizes, special liquid tank structures, and projects that need to be matched with existing clean equipment, equipment drawings or filter sizes can be provided during the planning stage for further confirmation by technicians.

Liquid tank seal high efficiency filter FAQ

What is a liquid tank seal high efficiency filter?

The liquid tank seal high-efficiency filter is a high-efficiency air filter installed with a liquid tank seal. The filter edge and the liquid tank sealant cooperate to form a continuous sealing structure.

What is the difference between a tank seal filter and an ordinary HEPA filter?

The main difference is the way the seal is installed. Ordinary HEPA filters can be sealed with gaskets, while tank seal filters are sealed by inserting a knife edge into the tank sealant.

What scenarios are liquid tank seal filters suitable for?

Commonly used in clean rooms, vertical laminar flow systems, laminar flow hoods, FFU, HEPA BOX, semiconductors, electronic manufacturing, medicine and laboratories, etc.

Can tank seal filters be used with FFU?

Yes, but it needs to be matched according to the FFU box structure and liquid tank installation frame, and the air volume, static pressure and filter resistance must be checked at the same time.

Can tank seal filters be used in HEPA BOX?

Can. HEPA BOX can be configured with a liquid tank installation frame according to the filter structure. The specific dimensions of the box and filter need to be confirmed.

What is the difference between top liquid tank and side liquid tank?

The main difference is the location of the liquid tank and the installation direction of the filter. The top liquid tank structure is suitable for some top installation scenarios, while the side liquid tank is suitable for specific side installation structures.

What are the filtration levels of tank seal filters?

Aili Industrial product information can be configured with high-efficiency filtration levels such as H13 and H14, and other filtration levels can also be further confirmed according to project requirements.

Can PTFE filter material be used in liquid tank seal filters?

Can. Depending on the product configuration, PTFE filter material can be used. The specific requirements need to be confirmed based on the filtration grade, air volume and resistance requirements.

What material is the tank seal filter frame made of?

The common configuration is aluminum alloy profiles, and other frame materials can also be confirmed according to the project installation conditions.

Can the liquid tank seal filter be customized in size?

Can. The length, width, height, thickness, frame and sealing structure of the filter can all be confirmed based on the actual equipment installation conditions.

What is the air volume of the tank seal filter?

Air volume depends on filter size, filter area, face velocity and filtration grade. You cannot just judge based on a fixed value, you need to confirm based on the specific model.

What is the resistance of the tank seal filter?

The initial resistance is related to the filter material, filter grade, size, surface wind speed and filter area. The specific value should be based on the test data of the corresponding model.

Can liquid tank seal filters be used in semiconductor clean rooms?

Can. The liquid tank sealing structure is suitable for some semiconductor clean rooms and related equipment that require installation and sealing of end filters.

Can liquid tank seal filters be used in pharmaceutical clean rooms?

It can be configured according to the design requirements of the pharmaceutical clean room. The filtration level, sealing structure and testing requirements need to be determined based on the specific project.

Does the tank seal filter need to be leak tested?

For clean rooms and key process areas, relevant leak detection can be carried out according to the project acceptance requirements. The specific detection methods and standards should be confirmed in the project technical conditions.

How often should the sump seal filter be replaced?

There is no unified fixed period and should be determined based on filter resistance, clean room monitoring data, system air volume and actual operating conditions.

What do I need to provide when purchasing a liquid tank seal filter?

It is recommended to provide information such as filtration level, filter size, design air volume, installation method, liquid tank structure, frame size and usage environment.

Can Aili Industrial make non-standard liquid tank seal filters?

Can. Aili Industrial can customize the filter size, thickness, filtration grade, frame and sealing method according to the equipment structure.

Can the liquid tank seal filter be matched with the Aili Industrial FFU?

Can. According to the FFU box, fan parameters and filter size, the liquid tank seal filter and FFU can be designed together.

Liquid tank seal high efficiency filter selection consultation

If you are choosing H13/H14 liquid tank sealed high-efficiency filter, you can directly provide the following information:

Filtration level → H13/H14

Dimensions → length×width×height

Air volume → m³/h

Installation method → ​​Top liquid tank/side liquid tank

Frame→Aluminum alloy/other

Filter material→ Glass fiber/PTFE

Usage environment → temperature/humidity/cleanliness level

Aili Industrial can assist in confirming the specifications and supporting solutions of liquid tank sealing high-efficiency filters based on the actual installation conditions of clean rooms, FFU, HEPA BOX or other purification equipment.

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Aili Industrial develops and manufactures FFU, EFU, HEPA/ULPA air filters, high-efficiency air supply vents, fan boxes and other clean air equipment. Relying on motors, fans, control systems, filters and complete machine supporting capabilities, we provide selection and customization support for clean room and production equipment projects.

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