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Fan box FAQs and technical support

The fan box is used to provide air supply and exhaust power for air handling equipment or air duct systems. When selecting a model, it is not enough to just look at the box size, maximum air volume or motor power: the equipment needs to operate under the air volume and corresponding static pressure required by the project, and it must also be suitable for the on-site installation space, power supply conditions and control methods.


Aili Industrial has compiled the common problems of fan boxes here according to the engineering usage process. From understanding equipment and determining working points to comparing DC solutions, installation and commissioning, and troubleshooting operational problems, you can find answers based on the stage of the current project. For new air treatment systems and renovation of existing equipment, Aili Industries provides matching and configuration directions for DC centrifugal fan boxes; the specific plan still needs to be determined based on project parameters.

Fan box technical support

Aili Industrial DC Fan Chassis

What is a fan box?

The fan box is a device that provides power for the air supply or exhaust system. It usually consists of a box, a fan, a motor and a control component. It sends air into air ducts or air handling equipment and overcomes resistance caused by pipes, filters, etc. When selecting a fan box, the configuration should be determined based on the required air volume, system static pressure and operating mode.

Frequently Asked Questions and Selection Guide for Fan Boxes

1. Basic knowledge of fan box


This section introduces the definition, composition and function of the fan box, and helps project personnel distinguish the respective tasks of the fan box, air conditioning box and terminal air supply equipment.

The fan box usually consists of a box, a fan, a motor and related electrical components, and mainly provides power for the air supply or exhaust system. To determine whether a fan chassis is suitable, you should not only look at the external dimensions, but also confirm its installation position in the system, target air volume, and resistance that needs to be overcome.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure working points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for the speed adjustment range to be checked. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
2. DC fan chassis


This section answers the applicable scenarios, motor drive methods, speed regulation capabilities of DC fan boxes, as well as common questions in new projects and renovation of existing equipment.

The DC fan box can adjust the speed according to the operation needs, and is suitable for air supply and exhaust systems that need to be operated in time periods or according to load. When selecting, you should check the driver, power supply and control signals, and compare the complete machine power of different solutions under the same air volume and static pressure conditions. Aili Industrial can configure the new system or existing equipment according to the conditions.DC fan box .Fan, motor, box and control scheme of

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure working points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for the speed adjustment range to be checked. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
3. Fan box selection


This section focuses on the selection issues in the early stages of the project, including how to determine the air volume, calculate the system resistance, find the fan operating point and compare different configurations.

The fan box selection should take the design air volume and corresponding static pressure as a set of conditions, and also consider common working conditions, installation space and operation methods. The maximum air volume marked on the product cannot be directly regarded as the project design air volume. The operation of the equipment under actual system resistance needs to be verified with performance data.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure working points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for the speed adjustment range to be checked. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
4. Energy saving and transformation of fan box

This section introduces the sources of fan box energy consumption, the evaluation method of DC solutions, and the conditions that need to be checked before energy-saving renovation of the existing air supply system.

Energy-saving evaluation requires not only comparing motors, but also looking at fan operating points, system resistance, control strategies and annual operating hours. When renovating old equipment, you should first identify the air volume, pressure and operating problems of the original system, and then determine whether replacing the fan, motor or control scheme can bring about the expected improvement.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure operating points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for speed adjustment range verification. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
5. Fan box parameters and configuration

This section explains the meaning of common parameters such as air volume, static pressure, power, rotation speed, noise, etc., and how different parameters affect each other.

When reading the fan box parameters, you should pay attention to the test conditions corresponding to the data. For example, the maximum air volume, rated air volume and air volume at the project working point are not the same concept; the rated power of the motor cannot be directly equivalent to the operating power of the whole machine. Only by comparing the parameters under the same working conditions can they be used for actual selection.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure operating points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for speed adjustment range verification. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
6. Motor, fan and power system

This section focuses on answering questions related to motor power, fan speed and fan performance curve, and explains how the power components match the project working point.

Motors and fans need to cover the design and common operating conditions together. Selecting too small a power may not be able to meet the load, and simply selecting a larger motor cannot solve the problem of air path resistance or improper fan matching; the driver, temperature rise, power supply and continuous operating conditions should also be checked.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure operating points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for speed adjustment range verification. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
7. Control system and speed regulation

This section introduces the start and stop, speed regulation, sensor feedback and system linkage of the fan box to help the project clarify whether it requires manual setting, step-by-step operation, or automatic adjustment based on air volume or pressure.

Being able to adjust the speed does not mean that the device will automatically maintain the target air volume. Closed-loop control also requires matching measuring points, sensors, control logic and debugging records. Equipment actions under working, on-duty and fault conditions should also be specified in the technical plan.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure operating points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for speed adjustment range verification. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
8. Fan box application scenarios

This section analyzes the application conditions of fan boxes in clean workshops, industrial plants, air conditioning systems and equipment matching according to air treatment tasks.

Different industries may use fan boxes with similar appearance, but the air media, filtration requirements, operating hours and safety conditions are different. When determining the plan, you should first explain which section of air transportation the equipment is responsible for, and then check the cooperation with the filter section, air duct and terminal equipment.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure operating points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for speed adjustment range verification. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
9. Fan box installation, commissioning and maintenance

This section covers the installation location, air inlet and outlet directions, maintenance space, electrical access, as well as measurement and maintenance issues after it is put into operation.

In addition to marking the box dimensions, the installation drawings should also leave space for access door opening, motor and control component maintenance, air duct connection and on-site measurement. Recording the air volume, pressure, rotation speed and input power during debugging can provide a basis for subsequent judgment of changes in equipment performance.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modifications. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure working points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for the speed adjustment range to be checked. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
10. Fan box troubleshooting and operation problems

This section sorts out operational problems such as insufficient or excessive air volume, abnormal wind pressure, changes in noise and vibration, and helps maintenance personnel determine the order of troubleshooting.

Troubleshooting should start by checking measurement results and control settings before inspecting dampers, filters, air ducts and the equipment itself. Similar phenomena may have different causes. For example, insufficient air volume at the remote air outlet does not necessarily mean that the total air volume of the fan box is insufficient. Therefore, it is not advisable to adjust the speed or replace equipment without verification.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modifications. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure working points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for the speed adjustment range to be checked. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
11. Fan box customization plan

This section introduces the customization of the fan box in terms of performance, box structure, air outlet direction, installation method and control interface.

Customization is more than just changing physical dimensions. After changes are made to air inlets, access doors, or internal layout, the airflow path, resistance, and maintenance space need to be reviewed. Aili Industrial can discuss the structure and supporting configuration of the fan box based on the working points, installation drawings and control requirements provided by the project, and use the confirmed drawings as the basis for manufacturing and acceptance.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modifications. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure working points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for the speed adjustment range to be checked. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.
12. Fan box manufacturer, procurement and project delivery

This section helps procurement and engineering personnel evaluate the supplier's selection, manufacturing, testing and project coordination capabilities, and organizes the information required for inquiry and acceptance.

When comparing fan box solutions, the supplier should be asked to describe the design operating point, box interface, control configuration and test conditions, rather than just comparing the equipment name or motor power. Aili Industrial carries out matching projects around fans, motors, controls and cabinets; for non-standard projects, it is recommended that the drawing version, parameter confirmation and test requirements be written into the delivery documents to facilitate verification by all parties involved in procurement, installation and acceptance.

  • What is the difference between a DC fan case and an AC fan case? Compare according to the same working conditions
    Comparison between DC and AC fan chassis should be done under the same air volume, static pressure and operating time, focusing on checking the overall machine power, speed adjustment method, control interface and maintenance conditions. If the old equipment on site relies on valve throttling for a long time, first measure the actual terminal air volume and pressure before discussing modification. The difference usually appears in the control strategy and operating mode. AC frequency conversion can also adjust speed, and the DC solution does not naturally save power. The procurement conclusion should list the power supply, control protocol, operating point, noise, box interface and total investment in the same comparison table, and indicate the test conditions. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can calibrate impellers, motors, drives and cabinets at the same working point, and provide complete machine test data according to project conditions, allowing comparisons between DC and AC to be based on verifiable complete machine data.
  • How to select the air volume of the DC fan box of a new air conditioning system? Use two sets of peak and common working conditions
    When selecting a DC fan chassis, the peak value and the commonly used two sets of air volume static pressure operating points should be checked, and the speed adjustment boundary should be confirmed. The peak working condition ensures the design capability, the external static pressure is calculated according to the most unfavorable path, and the calculation is based on the final resistance of the filter rather than the initial resistance. Common working conditions determine the speed regulation range and annual energy consumption. It is necessary to confirm that the motor and driver are stable in the low-speed area, and the input power of the whole machine is used for the calculation of annual power consumption. According to the fan law, the shaft power is proportional to the cube of the rotational speed, but the actual energy savings depends on whether the common working conditions fall into the high-efficiency zone. The resistance of the filter section and the control boundary should be included simultaneously, and the control point table should indicate the signal type, terminal definition and fault action. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can check the impeller, motor, driver and box under two sets of peak and common working conditions to confirm the efficiency, noise and stability of the complete machine under common working conditions, thereby reducing the common problems of low efficiency under common working conditions and insufficient speed range coverage in outsourced assembly solutions. The air volume, static pressure and expected operating hours of the two working conditions should be stated in the technical conditions. The data should be measured and recorded under the two working conditions during acceptance.
  • How to match the air volume of the DC fan box of the newly built air conditioning system? Balance the partition first
    For air volume matching, zone balancing is done first, and then the total air volume, branch switching and the most unfavorable end are calculated. The regional air volume is not a simple addition. The total design air volume must be determined based on the operation schedule of each area and the simultaneous use coefficient. The branch affiliation must be clarified first. When multiple Typhoon chassis serve adjacent areas, the coupling relationship caused by shared return air and exhaust air must be identified. The fan box and pipeline must be matched together. Switching the zone valve will change the system resistance. Common working conditions must also be listed for speed adjustment range verification. During debugging, use the actual measurement at the end to check the distribution. If the total air volume is normal but the remote end is insufficient, check the branch balance and air leakage first, and then consider adjusting the speed. The filter section and control mode must be considered simultaneously. Aili Industrial has the ability to independently support fans, motors, controls, and sheet metal. It can consider the filter section installation space, airflow channels, and inspection openings together during the design stage, and check the matching relationship between the fan and filter from the whole machine level. The solution docking requires zone air volume balance table, operation schedule, simultaneous use coefficient, most unfavorable path pressure loss, filter section configuration, power supply conditions, control requirements and installation conditions.
  • What capabilities should a fan box manufacturer have? Focus on consistency and delivery
    Manufacturing capabilities depend on batch consistency, design version management, complete machine testing and maintainable delivery materials. The qualification of the prototype is only the starting point. For the same model in different batches, the fans, motors, controllers, box openings and assembly requirements should be consistent with those of the confirmed prototype. Batch projects should be based on key component models, assembly directions, air outlet sizes and control program versions. Component adjustments need to be evaluated for their impact on overall machine performance and spare parts. Non-standard projects require version control, and drawings, material lists, production instructions and test conditions must be updated simultaneously after changes. Delivery materials should include electrical wiring diagrams, control instructions, parts lists, factory records and debugging baselines. Multiple equipment should have clear model uniformity and spare parts compatibility range. Aili Industrial has independent supporting capabilities in motors, fans, controls and sheet metal structures. Key components are produced or matched in the same system. The specifications, interfaces and assembly requirements between batches are easier to unify. The test data of the whole machine corresponds to the final delivery configuration, which provides a basis for consistency control of batch projects.
  • What capabilities should a fan box manufacturer have? Look at the closed loop from design to testing
    When selecting a manufacturer, you should review whether the work points, drawings, quality processes and complete machine test data are consistent. When evaluating a fan box manufacturer, it’s not about the size of the factory, but whether it can translate requirements into working points, implement changes into drawings, provide traceable test data for the entire machine, and deliver usable maintenance data. The ability to select working points is reflected in the ability to proactively inquire about system resistance, filter status, operating period and power supply conditions, and convert them into verifiable working points. Change management depends on drawing version control and whether the fan matching is rechecked after the change. The test record should indicate the air volume, external static pressure, rotation speed and filter status, rather than just 'passed'. Delivery materials should include electrical wiring diagrams, terminal definitions, drive parameter tables, fault code descriptions, spare parts lists and debugging baselines. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. Working point analysis, structural design, motor matching and complete machine testing are completed in the same system. The complete machine test data corresponds to the final delivery configuration.
  • Can the fan box structure be customized? To change the direction of the tuyere, resistance must be recalculated
    Structural customization can adjust the cabinet and air outlet, but the internal air path, overall machine performance and maintenance conditions need to be checked simultaneously. Structural adjustment is not just about changing the shell. Changing the direction of the air outlet, shrinking the box, and changing the direction of the access door will all affect the way the airflow enters the impeller, the internal channel cross-section, and the pressure loss. One change may affect multiple performances, and air volume, static pressure, noise and motor load may all change. The direction of maintenance is often more critical than the appearance. Being able to enter the machine room does not mean that the equipment can be maintained later. Opening the maintenance door, extracting the motor, and replacing the filter all require corresponding space. The drawings confirm the delivery boundary. The foundation hole position, flange size, wind direction arrow, access door position and sealing method should be clearly stated on the drawings. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. When the structure is changed, the air path, supports and interfaces can be rechecked from the whole machine level. Sheet metal processing, fan matching and control configuration are coordinated in the same system. The impact of structural changes on performance can be evaluated before manufacturing. Performance and structure must be verified simultaneously. After the structural plan is confirmed, the air volume, external static pressure, input power and noise of the complete machine still need to be tested according to the target working conditions.
  • What does fan box customization include? List from performance to installation interface
    Fan box customization should simultaneously define performance, structure, control and maintenance, and implement changes into the complete machine test conditions. The performance boundary is determined first, and the design air volume, external static pressure, noise requirements and operating mode determine the fan and motor selection. The structural list should be drawn on the drawings, including box size, air outlet direction, flange, foundation hole position, access door, electric control box location and filter section installation space. Customization requirements should be written as executable conditions, rather than vague descriptions such as 'low noise, large air volume, and intelligent control.' The control function should use a point table to indicate the signal type, terminal definition and disconnection action. The filter section can be integrated into the fan box, but the initial and final resistance of the filter must be included in the working point, and the length of the box must be increased accordingly. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. It can consider the installation space of the filter section, air flow channels and access openings during the design stage, and check the matching relationship between the fan and filter from the whole machine level. When delivering, test the performance of the complete machine according to the agreed conditions to avoid only inspecting the appearance without inspecting the operation.
  • What should I do if the wind pressure in the fan box is too high? Check the measuring points and then check the resistance and valves
    If the air pressure is too high, it should be judged based on the air volume and segmented pressure difference. First, locate the abnormal resistance of the valve or filter. High pressure does not necessarily mean sufficient air supply. When the downstream valve is closed or the filter is clogged, the static pressure near the fan may increase, but the air volume at the end will be insufficient. Segmented pressure measurement can locate abnormal resistance, record the static pressure at the outlet of the fan box, before and after the filter section, key elbows and the farthest end, and compare the pressure differences in each section. Confirm the terminal demand before adjustment. If the speed is set too high, the speed can be gradually reduced. If the high pressure comes from valve throttling or filter blockage, abnormal components should be dealt with first. Comparison with the original working point is meaningful. The debugging baseline should include static pressure at each measuring point, filter status, valve opening and fan speed. Aili Industrial has the ability to independently support fans, motors, controls and sheet metal. The complete machine test data can be provided according to project working conditions, including external static pressure and power under specified air volume, as a reference for on-site debugging and later maintenance. After the system resistance changes, the working point should be recalculated instead of repeatedly adjusting the valve.

What information should I prepare before selecting a fan box?

The fan box must work in the actual air path. Providing the following conditions is more helpful in determining the equipment configuration than just reporting a box size or motor power.

System purpose

Air supply, exhaust, or as a supporting fan section for air-conditioning boxes and equipment

Operation control

On-site power supply, start and stop methods, speed control signals, and operating periods

Installation conditions

The available space of the box, the direction of the air inlet and outlet, the interface size, and the maintenance location

Performance requirements

Design air volume, corresponding static pressure, and common operating conditions

For existing equipment renovation projects, the original equipment nameplate, on-site photos, air duct connection methods, and available air volume, pressure, and power records should also be supplemented. If some parameters have not been measured yet, you can first indicate 'to be reviewed on site' to avoid taking the estimated value as a definite basis for selection.

Why choose Aili industrial fan chassis?

The actual performance of the fan box depends on whether the fan, motor, box and control method can cooperate at the same operating point. Aili Industrial carries out product matching around these links, and can discuss configuration plans based on the air volume, static pressure, installation interface and operation requirements of the project.


Selection based on the working point: Check the target air volume and the corresponding static pressure together, and pay attention to common working conditions, instead of determining the model only based on the maximum air volume or motor rated power.

Cooperate with new construction and renovation projects: For new systems, the fan box configuration can be determined according to design conditions; for existing equipment modifications, the original box space, air path, power supply and control interface must be checked first, and then whether the DC fan box is suitable.

Implement customization requirements into drawings: requirements such as the direction of the air inlet and outlet, box size, access surface and control interface should be confirmed together with the work point to facilitate manufacturing, on-site installation and subsequent maintenance.

Let the delivery conditions be verified: Air volume, pressure, power, control functions and test conditions are clearly defined during project communication, so that procurement, debugging and acceptance personnel can check the equipment based on the same set of information.


Aili Industrial can check the applicable conditions of standard configuration or customized solutions accordingly.

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DC fan chassis selection and technical consultation

The DC fan box needs to be designed in conjunction with the project air path, operating conditions and control system. Only by clearly designing the air volume and corresponding static pressure, installation space, air inlet and outlet direction, power supply conditions and speed adjustment interface can we determine how to configure the fan, motor and box, and reduce repeated adjustments after installation. When modifying existing equipment, it is necessary to check the size of the original equipment, air duct interfaces and on-site operation data.


Contact us now to obtain product information and technical parameters of DC fan chassis
→ Consult the selection of DC fan chassis for a new air supply and exhaust system
→ Submit energy-saving modification requirements for existing fan boxes or air-conditioning boxes
→ Provide non-standard cabinet size, air outlet direction and performance requirements
→ Understand DC fan speed regulation, status feedback and system linkage methods
→ Apply for prototype evaluation and batch project technical support


Aili Industry - From fans, motors, controls to box matching, it provides DC fan box products and technical support for new air handling systems and renovation of existing equipment.

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Aili Industrial develops and manufactures FFU, EFU, HEPA/ULPA air filters, high-efficiency air supply vents, fan boxes and other clean air equipment. Relying on motors, fans, control systems, filters and complete machine supporting capabilities, we provide selection and customization support for clean room and production equipment projects.

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