AILI INDUSTRIAL / WEIGHING BOOTH

weighing room

Local air matching for weighing, packaging and sampling stations

Aili industrial weighing room combines clean air supply at the top, return air at the rear and operating space, and is used for powder unpacking, weighing, packaging and sampling stations. Configure enclosures, filtration and monitoring systems according to materials and operation methods, so that container placement, personnel operations and air flow paths can be reasonably arranged in the same space.

Aili industrial open weighing room
Aili Industry · Stainless Steel Weighing Chamber

Product structure

Configuration around containers, people and operating spaces

The product adopts top air supply and rear air return structure. Open, soft curtain and control panel forms can be selected in combination with on-site operations. The width, depth and access methods of the work area can be arranged according to the project.

Aili industrial open weighing room

Open weighing room

The front part is open to facilitate the entry and exit of containers, turnover vehicles and weighing equipment; the rear low return air panel and the upper air supply unit form a work area airflow channel. When arranging balances and bins, clear space should be left for the return air outlet.

Enclosure form:
stainless steel side enclosure, front open
Visible structure:
top air unit, rear return air panel
Operation supporting equipment:
balance, bucket and workbench are arranged according to the process
Key points of layout:
container depth, operating range and return air channel
Consult the open weighing room→
Aili industrial soft curtain enclosed weighing room

Soft curtain enclosed weighing room

Set up a transparent strip-shaped soft curtain at the operation entrance to preserve observation conditions and form a relatively clear entry and exit boundary. The overlap, suspension height and material passage of soft curtains need to be suitable for daily handling and cleaning.

Enclosure form:
transparent strip soft curtain and stainless steel box
Access method:
Arrange according to the entry and exit of barrels, carts and personnel
Supporting options:
soft curtain material, openings and removable and washable structure
Consult soft curtain enclosure configuration →
Aili Industrial Touch Screen Configuration Weighing Room

Touch screen configuration weighing room

Set the operation panel at the side and rear of the work area to facilitate viewing of operating status. The control can be configured with PLC, speed regulation and monitoring functions according to the project, allowing operators to complete common controls in the workstation.

Operation interface:
touch screen panel configuration
Monitoring options:
filter pressure difference, wind speed and operation alarm
Supporting options:
display content, alarm logic and interface
Consulting control and monitoring configuration→

For standard structure, single equipment, original equipment transformation and OEM support, you can consult Aili Industrial. The specific scope of supply is subject to the selected configuration.

Working principle

Arrange the supply air, return air and operating position together

The airflow design of the weighing chamber is centered around the actual dust emission points. The clean air supply covers the operating area, and the return air outlet collects the air passing through the work area; the position of the personnel, the height of the container and the opening position will all affect the local air flow.

Top air supply and work area

After being filtered, the air enters the work area from the top air supply surface. The layout of the air supply surface and the uniformity of wind speed affect the flow in the operating area; large barrels, shelves or equipment should not directly block the main air supply path.

Rear return air and dust position

The return air outlet should be kept clear to prevent barrels, packaging bags and temporary stacks from blocking the return air surface. The actions of unpacking, unpacking and dispensing should be carried out within the designed effective operating range, so that the air flow can pass through the dust points and enter the return air channel.

Negative pressure comes from air supply and exhaust balance

The negative pressure configuration maintains the inward airflow trend of the operating opening through the cooperation of the equipment's air supply and exhaust and external air supply. Circulating air volume, exhaust air volume and supplementary air conditions should be designed based on materials and on-site systems, and cannot be applied based on a fixed exhaust air ratio.

Post-installation practical verification

No-load wind speed can only reflect part of the operating status. Before putting it into use, the air flow should also be observed based on the balance, barrel, personnel position and actual movements, and corresponding testing should be carried out according to project requirements; the air flow at the room air conditioning vents and doorways should also be taken into consideration.

Structure and configuration

Equipment configuration is determined based on materials and processes

From boxes and filters to fan controls, the configuration should serve the specific operation. The following is the optional range and design points. The size, air volume and electrical parameters will be implemented according to the selected equipment.

The table can be viewed by sliding left or right

The effect of project configuration scope on the use of
boxes and workspacesSUS304 stainless steel can be used; the board surface, corners and connection structure are designed in a clean mannerEasy to wipe and clean daily; the material must also be suitable for contact with materials and detergent
front enclosureOpen type, transparent soft curtain and other forms; openings are arranged according to the passage of people and materialsGet the right arrangement between operational convenience, access and zone boundaries
Hierarchical filteringPrimary-efficiency, medium-efficiency and terminal high-efficiency filtration configuration; filter material, efficiency and sealing method are selected according to the purposeReduce particle load entering subsequent filtration stages and provide filtered air to work areas with
HEPA filter installationThe sealing structure and maintenance methods are configured according to the equipment; liquid tank seal and leak detection test interface are optionalProvide conditions for filter installation and sealing, on-site leak detection and maintenance,
fan and speed regulationConfigure the fan, motor and speed adjustment method based on the air supply area, filter resistance and operation requirements.Operate at the target operating point and consider adjustment margin for resistance changes after filter use
control and monitoring Button or touch screen; optional PLC, wind speed monitoring, filter pressure difference display and abnormal alarmIt is convenient for operators to check the status, identify abnormalities and handle
the appearance and effective space according to the regulations.The overall width, depth, height, and effective operating dimensions are determined separately.The actual available space for feeding buckets, carts, balances, personnel positions and maintenance interfaces is matched
with the site.Power supply, lighting, sockets, exhaust interfaces and external air supply conditions are arranged according to the projectConnect equipment operation with room environment, process equipment and maintenance conditions

Indicators such as work area cleanliness level, wind speed, negative pressure and noise should be determined together with the test location, operating status and acceptance method; filter efficiency and the cleanliness level of the complete machine work area are different indicators.

Use process

Starting from actual material handling actions

Weighing raw materials

Arrange the work area according to the barrel opening, balance position and weighing action. The properties of the powder, single processing volume and dust conditions determine the air flow and enclosure design.

Ingredients and packaging

Consider the placement of original packaging, receiving containers and tools, and leave a coherent operating space for unpacking, batch picking and packaging.

Unpacking and sampling

Arrange package opening points, sampling tools and sample containers within the effective operating range, and arrange cleaning paths for remaining materials, packaging and tools.

Inspection and small batch operations

Configure the equipment according to the size of the weighing instrument, operating frequency and cleaning method; when switching different materials, cleaning procedures and filtration maintenance should be matched.

When highly active, toxic, combustible dust or volatile materials are involved, the protection and exhaust plan should be determined based on material safety data and process risk assessment, and the equipment configuration and verification scope should be designed accordingly.

R&D and manufacturing

From core components to the complete weighing room machine

Aili Industrial has a manufacturing base of 30,000 square meters. Its R&D and manufacturing cover motors, fans, control system hardware and software, air filters, sheet metal processing, complete machine assembly and corresponding testing. Changes in the air path, structure and control of the weighing room can be directly connected to relevant manufacturing links.

Fan, motor and filter resistance matching

The fan operating point is selected based on the air supply area, air path and filter resistance. The motor and fan manufacturing links are directly involved in the matching, making it easy to adjust the power configuration and speed range within the equipment space.

Filter and installation structure connection

The filter size, sealing structure, installation and compression method and access opening are designed together to reduce rework caused by mismatch between the filter element and the box interface, and also facilitate subsequent replacement and supply.

Sheet metal processing revolves around the operating space

From the barrel entry and balance placement to the low-level return air and access panels, operation and maintenance requirements are implemented into the sheet metal structure and assembly, reducing repeated modifications on site.

Control software and hardware are connected with the whole machine debugging

The control interface, sensor input and alarm logic are configured according to the equipment operating requirements. Internally connecting drawings, components, assembly and debugging helps shorten the change communication chain and coordinate development, assembly and maintenance costs.

Aili industrial air filter production
Air filter production,
Aili Industrial Sheet Metal Processing
sheet metal processing,
Aili industrial purification equipment assembly
purification equipment assembly,
Aili Industrial Fan Testing
fan inspection

Installation and maintenance

Make the device suitable for daily operation and cleaning

Installation space and material access

Before installation, the equipment moving path, top space, maintenance direction and on-site interfaces should be arranged. In addition to the overall dimensions, it also depends on the passage after the soft curtain is opened, the standing position after the barrel is pushed in, and the space required for filter disassembly and assembly.

Balance layout and operating status

The balance range, graduations, support stability and surrounding airflow can all affect readings. The balance position and wind protection should be arranged under normal operating conditions of the equipment, and the weighing repeatability should be verified, taking into account the measurement requirements and workstation airflow.

Cleaning and material switching

Use cleaning methods suitable for the box, seals and materials, focusing on the return air surface, corners, countertops and container contact areas. Avoid letting water or cleaning fluid get into the filter and electrical components when cleaning.

Filter maintenance and operation records

Determine the maintenance timing based on pressure difference, wind speed, usage load and daily inspections. After replacement, restore the sealing and operating settings, and carry out leak detection, airflow or cleanliness retesting according to project requirements; filter elements involving contaminants should be handled according to on-site disposal procedures.

Information and supporting materials

Equipment information and filter matching

Contact Aili Industrial to obtain dimensional drawings, interface descriptions, filter specifications, and operation and maintenance information corresponding to the selected configuration. If the project has requirements for leak detection, air flow testing or verification documents, please feel free to explain them during the planning stage.

Technology and Procurement

Frequently Asked Questions about Weighing Rooms

How to control dust during unpacking and weighing in a negative pressure weighing room?

Through top air supply, return air collection and air supply and exhaust balance, the airflow in the operating area passes through the dust location and enters the return air channel. The control effect is related to the unpacking action, material properties, container position and opening air flow, and should be verified under actual operating conditions.

How to choose between weighing room and clean workbench?

Ordinary clean workbench mainly provides clean air to the operating area. The weighing room is equipped with air return, enclosure and negative pressure control around weighing, packaging and sampling. When choosing, you must first clarify whether the materials raise dust, how to collect pollutants, and the protection requirements for personnel and the environment.

If the work area reaches ISO 5, does it mean that dust control is qualified?

The cleanliness level reflects the airborne particles in the specified state and measuring points. Dust control also depends on operating openings, personnel breathing areas, material handling actions, and air supply and exhaust conditions; acceptance methods should be formulated separately for the two types of objectives.

Can solvent vapors be handled with a HEPA filter?

HEPA is used for particle filtration. For operations containing solvent vapor or other gaseous pollutants, separate exhaust and treatment methods should be designed based on composition, concentration and risk. Particle filtration efficiency cannot be used as a substitute for gaseous pollution control capabilities.

Will airflow in the weighing chamber affect balance readings?

May affect, especially small range, high resolution weighing. The stability and repeatability of readings should be tested under normal operating conditions based on the assessment of the balance's wind shield, placement location, workbench stability, and equipment operating wind conditions.

Why should we distinguish between overall dimensions and effective operating dimensions when selecting sizes?

Top air units, rear ducts, and enclosures take up space. The effective operating size determines whether barrels, balances, tools and personnel can be reasonably arranged; the external size is related to transportation, room installation and maintenance, both of which need to be considered.

How to arrange cleaning of stainless steel box?

Cleaning methods should be suitable for contact materials, cabinet surfaces, soft curtains and seals. Corners, detachable return air panels and easily accessible cleaning surfaces can be considered during design. After cleaning, check for residues and resume operation according to on-site procedures.

What monitoring functions can be equipped with touch screens and PLCs?

Functions such as fan operating status, speed regulation, wind speed, filter pressure difference and abnormal alarm can be configured according to the project. Display content, sensor range, alarm conditions and interface range should be adapted to the selected equipment and operating procedures.

Do filters need to be replaced on a regular basis?

The judgment should be made based on the pressure difference trend, operating wind speed, material load, inspection results and on-site procedures. After replacement, the sealing and installation status must be checked, and retesting required by the project must be completed; high pollution load stations must be maintained accordingly.

I don’t have drawings, or I only want to purchase one weighing chamber. Can I consult?

Can. Standard products, single equipment, maintenance replacement and customized packages are all welcome to consult. Just tell Aili Industrial the purpose, materials and approximate space first; photos, current equipment or sample information are also helpful, and Aili Industrial can provide selection and design suggestions accordingly.

Contact Aili Industrial

Weighing chamber selection, replacement and customization

Welcome to inquire about standard weighing rooms, single-unit procurement, original equipment maintenance and replacement, and project customization. OEM and batch matching are also available. You can first introduce the purpose of weighing, dispensing or sampling, the material situation and the available space; having the dimensions of the scale, bucket or turnover cart also helps to arrange the operating area.

If you already have photos, labels, samples or drawings, you are welcome to send them together; if you don’t have complete parameters, you can also tell us the purpose and current problems first. Aili Industrial will provide product selection or customization suggestions, and explain the corresponding specifications and scope of supply.

Email EMAIL
nancy@ailigy.com
​
+86- 13646258112
WeChat WECHAT
905745196
Guangde Factory
0563-6915989 / 6915859
Aili Industrial develops and manufactures FFU, EFU, HEPA/ULPA air filters, high-efficiency air supply vents, fan boxes and other clean air equipment. Relying on motors, fans, control systems, filters and complete machine supporting capabilities, we provide selection and customization support for clean room and production equipment projects.

Join a global perspective

Get the latest industry white papers and technology updates.
© Suzhou Aili Industrial Co., Ltd. All rights reserved.