Aili Industrial · CLEAN BOOTH
To configure clean air supply for equipment, workstations or designated areas, first confirm the scope to be protected, the entry and exit of personnel and materials, and the air flow path.
Aili Industrial can carry out matching based on area size, enclosure structure, FFU layout, filtration requirements and control methods, check power, filtration, structure and operating conditions together, and support standard configuration purchase, single unit use and non-standard customization.
Clean shed has been built
The following are on-site photos of the clean booth that Aili Industries has produced. Different enclosure forms and equipment locations put forward different requirements for access, air supply coverage and maintenance, which can be further communicated based on your purpose.
Set up enclosures and doors around the designated area, and confirm the layout based on the range of work stations, number of operators, material handling, and frequency of entry and exit. The picture shows the original lighting conditions on site.
Arrange local clean areas based on the equipment's appearance, loading and unloading positions, and operating actions, focusing on equipment occlusion, movement range, installation interfaces, and maintenance channels.
Photos are used to show the completed structure and layout. The new clean shed needs to be confirmed according to the process, area size, cleanliness goals and on-site conditions; the enclosure materials, air supply configuration, door body and control functions are subject to the confirmed plan.
Airflow and area
Having an air supply unit on top is only part of the configuration. Equipment occlusions, enclosure openings, entrances and exits, and surrounding air conditions will all affect the actual air supply to the target area.
Check air supply coverage from the work surface and key operating positions upwards, and record the obstruction of equipment, lighting fixtures, supports and moving parts.
Taking the filter area and resistance, FFU effective air outlet surface and operating conditions into consideration, the number of units cannot be allocated mechanically based on the shed area alone.
Determine where the air will be discharged or returned after supply to avoid enclosures, equipment bases or stacks from blocking the established paths.
Incorporate personnel activities, material entry and exit, and equipment operation into communication; detection area, status, particle size, and criteria should be agreed in advance.
Selection and configuration
If you already have layout drawings, photos or parameters, you can send them directly. If you don’t have complete information yet, you are welcome to explain the purpose and on-site conditions first, and Aili Industrial will help sort it out item by item.
| Checking the project | can start with this information | to confirm the key points of the plan |
|---|---|---|
| Purpose and scope of protection | Process, operating location, product or work surface to be protected | Determine the coverage boundary first, then arrange the regional structure and air supply |
| Area and site dimensions | Length, width, usable height, equipment appearance, moving passage and installation space | Check the overall dimensions, effective operating space and top inspection space separately. |
| Cleanliness goals and verification | Target grade or particle control requirements, detection of particle size, status, location and criteria | Regional cleanliness targets and filter efficiency levels are confirmed separately |
| FFU and filter configuration | Air supply coverage, effective air outlet surface, filtration requirements, resistance and maintenance direction | The quantity and layout are confirmed according to the plan, and the fixed number of units is not directly applied to the area. |
| Enclosure and materials | Suitability of soft curtains or hard enclosures, support structures, cleaning and static requirements | Materials, connections, seals and on-site usage confirmed |
| Return air and external environment | Top air inlet conditions, exhaust or return air position, surrounding air flow, heat source and exhaust air | Enclosure openings and air paths are coordinated with existing systems |
| Personnel and material entry and exit | Number of people, transportation method, entrance and exit location, frequency and equipment blocking | Incorporate daily operational and logistical changes into the layout |
| Power supply and control | Power supply conditions, start and stop, speed regulation, partition, status display and equipment interface | Controller and functional scope confirmed according to actual configuration |
| Installation, maintenance and supply | Filter replacement, cleaning and maintenance methods, transportation, installation, debugging and verification arrangements | Clarify the scope of responsibilities for equipment, on-site cooperation and subsequent maintenance |
The table shows the selection check items. Performance such as air volume, wind speed, cleaning performance, power and noise must be confirmed based on specific configuration and test conditions, and are not regarded as unified parameters for the entire series.
Related products
The following is the relevant product entrance for local cleaning needs of clean sheds and equipment. Specific components need to be selected in conjunction with the regional plan.
Used for filtered air supply at suitable locations such as the top of the clean shed. Select the configuration based on the effective air supply area, air volume resistance, structural installation and maintenance direction.
View FFU products and selections→Check the efficiency basis, rated air volume, resistance, sealing and replacement methods according to regional goals and system conditions. The filter grade and area air cleanliness grade are confirmed separately.
View HEPA/ULPA Filters →Check the start-stop, speed adjustment, status display and interface according to the requirements of single machine, partition or centralized management. The controller, power supply and functions are configured according to the corresponding equipment.
Check out the control system and supporting equipment→When the protection scope is mainly located inside the equipment or in a limited installation space, you can further communicate with the EFU package to confirm its division of labor with the peripheral clean shed.
View device-side EFU products→Application communication
The following are the communication directions for local clean air supply. Actual selection is based on products, operating methods and site requirements.
Confirm clean coverage, material entry and exit, and operating actions around product exposure locations; if there are electrostatic requirements, check materials and grounding conditions as well.
Confirm the air supply range and structural layout based on the inspected object, instrument location, personnel activities and air flow sensitive conditions.
Check the protection scope according to assembly, inspection or temporary storage purposes, taking into account equipment placement, cleaning and filter replacement.
Arrange the loading and unloading opening, conveying path, moving parts and maintenance space together with the enclosure structure, and confirm the equipment control interface.
Aili Industrial R&D and Manufacturing
Aili Industrial has a 30,000 square meter manufacturing base, covering motors, fans, control system hardware and software, air filters, sheet metal processing, complete machine assembly and corresponding testing links, providing manufacturing support for clean shed selection and customization.
Motor, fan and filter personnel can check together the air supply demand, filter resistance and operation mode to facilitate the connection of component configuration to the regional air supply plan.
Sheet metal and machine personnel confirmed the structure based on FFU dimensions, installation interfaces, enclosure boundaries and maintenance directions, reducing the need to repeatedly modify the installation positions after component selection.
The control system software and hardware can communicate with the air supply unit, partition and equipment interface to clarify the actual required functions such as speed regulation, start and stop, and status feedback.
Drawing changes, component adjustments, trial installation and assembly are connected internally to reduce repeated presentation and interface rework; procurement, installation, replacement and subsequent expansion are also considered when selecting models.
The above are real shots of Aili Industrial’s daily manufacturing and testing, showing the relevant manufacturing links.
Installation and long-term use
The top layout, operating space, enclosure and ground conditions in the shed need to be considered together. It should not only be convenient for use, but also leave space for maintenance of the air supply unit and filter.
Ordinary clean air supply mainly serves the product and process needs of the corresponding area. When hazardous dust, gas or special protection requirements are involved, the process conditions should be explained first, and the corresponding protection, exhaust and verification scope should be evaluated separately.
How to get started
We can communicate on the purchase of standard products, single unit use, equipment matching and bulk purchasing. If you do not have drawings or complete parameters, you can also contact Aili Industrial first, and relevant personnel will help sort it out based on their experience.
Let’s talk about the process, scope of protection and current problems first; existing photos, sketches or parameters can be sent together.
Check the structure, FFU, filtration, return air and control, and provide feedback on the selection or customization direction and matters to be confirmed.
Combine the drawings, configuration, performance conditions, quantity and installation coordination requirements to clarify the scope of supply and acceptance.
Promote component matching, assembly and corresponding inspection according to the confirmed content, and communicate installation, debugging and maintenance arrangements.
FAQ
Focusing on regional goals, FFU configuration, containment, control and maintenance, first answer questions that often need to be confirmed during procurement.
Clean booths are used for local clean air supply to equipment, workstations or designated areas. When selecting a model, first clarify the working surface that needs to be protected, the operation method, the entry and exit of personnel and materials, and the surrounding environment, and then confirm the enclosure, FFU, filtration and control configuration.
cannot. The efficiency level of the filter and the area air cleanliness level are different confirmation items. When communicating cleanliness goals such as 'Class 100', it is also necessary to clarify the adopted standards, detection particle size, area, status and acceptance criteria, and combine airflow organization, sealing, personnel activities and on-site verification and judgment.
It needs to be comprehensively confirmed by combining the effective protection zone, air supply coverage, filter area and resistance, equipment shielding, return air conditions and operation requirements. You cannot just apply a fixed number of units based on the shed area; the layout plan should also check the top air intake and maintenance space.
Comparison based on cleaning methods, personnel and material access, area boundaries, environmental conditions and subsequent maintenance requirements. Enclosing materials, openings, connections and seals need to be confirmed with the on-site use. If there are static electricity requirements, the corresponding materials and measures should be checked separately.
Can communicate about non-standard sizes and equipment peripheral accessories. In addition to the appearance of the equipment, it is also necessary to understand the range of motion, operating position, installation space, loading and unloading and maintenance methods, and then confirm the structure, effective protection zone and control interface.
Whether to configure related processing functions depends on the specific solution. Ordinary air supply filtration configuration cannot be directly equivalent to a complete temperature and humidity control system; when there are temperature and humidity requirements, it needs to be checked in conjunction with the environment, heat load, and existing air treatment system.
Can communicate and control matching according to actual needs. It is necessary to confirm the air supply unit configuration, management quantity, partition, power supply, signal and interface definition. The specific start and stop, speed adjustment, display and linkage functions are subject to the corresponding control system and confirmed plan.
The installation and removal direction, sealing structure, operating space and maintenance conditions of the filter should be confirmed during the planning stage. Actual maintenance is performed in accordance with corresponding product information and usage management requirements; replacement and testing arrangements must be determined based on on-site requirements.
This needs to be confirmed separately in the quotation and scope of supply. The responsibilities and cooperation conditions for equipment body, transportation, on-site installation, electrical connection, debugging, regional testing and verification should be clearly communicated before purchasing.
Needs to be rechecked. Changes in area size, equipment location, enclosure openings, and personnel and material paths may change supply air coverage and return air conditions. FFU, filtration, and control configurations should be evaluated in conjunction with the new layout.
Can. Just tell Aili Industrial what process it is doing, where you want to protect it, the general situation of the site and the problems you are currently encountering. Relevant personnel will assist in sorting out requirements based on R&D and manufacturing experience, and provide feedback on model selection or customization directions and subsequent conditions that need to be confirmed.
Welcome to contact us. Standard product selection, single unit use, non-standard customization and batch matching can all be communicated. Aili Industrial will provide corresponding suggestions based on usage, installation conditions and procurement arrangements.
Technical information
The clean shed area plan and component selection need to be connected with each other. You can continue to learn about FFU technical instructions, or contact Aili Industrial to communicate applicable information.
Understand the issues related to air supply, filtration, quantity configuration, control, installation and maintenance, and return the specific parameters to the corresponding products and confirmation plans.
View FFU selection and technical description →Existing information can be viewed in conjunction with the download center; when you need clean shed configuration, structure or interface information, you can also contact Aili Industrial to discuss the applicable version.
Go to the download center to view the information→Contact Aili Industrial
Whether it is the purchase of standard products, single unit use, non-standard customization, or equipment matching and bulk purchasing, you are welcome to contact Aili Industrial. If you already have layout drawings, photos or parameters, you can send them together; if you don’t have any information at the moment, you can also first explain the process, site conditions and problems you want to solve.
Aili Industry will combine its experience in motors, fans, filters, controls and complete machine support to help sort out regional, return air and structural conditions, provide feedback on model selection or customization directions, and follow-up matters that need to be confirmed.
